Izicelo Zemboni Yokusabalalisa Isivinini Esiphezulu Sokushabalalisa Insimbi Engagqwali

Isingeniso

Lapho abantu bezwa nge-vacuum steel enamandla e-vacuum, abaningi bacabanga ngokushesha ukuthi – “leyo imishini ekhethekile ye-silicone sealant.” Kodwa empeleni, lo mshini oyinhloko, ohlanganisa ukuxuba, ukugunda, ukukhipha igesi kanye nokulawula izinga lokushisa, sekuyisikhathi eside udlule imingcele yemboni eyodwa.

Isebenzisa izinzuzo zayo zokumelana nokugqwala, ukuhlanzeka, ukungabi nazinsalela, kanye nokusebenza okuzinzile, ifinyelele emikhakheni eyisithupha emikhulu ehlanganisa amakhemikhali, amandla amasha, imithi kanye nokudla - iba "yinto ebalulekile" ekukhiqizweni ngobuningi.

Inani eliyinhloko lale mishini lisekukwazini kwayo ukuxazulula ngokunembile amaphuzu amathathu amakhulu obuhlungu: ukusabalala okungalingani kwezinto eziqinile, ukunamathela odongeni, kanye nama-bubble omoya. Ukwengezwa kokwakhiwa kwensimbi engagqwali okugcwele kuyenza ifanelekele izindawo ezahlukahlukene zokukhiqiza ezidinga kakhulu - kungaba yindawo yokusebenzela yamakhemikhali ebolile kakhulu noma indawo yokwelapha ehlanzekile kakhulu.

Namuhla, sizohlaziya ngokuphelele ukusetshenziswa okuqondile kwezihlakazi ezinamandla ze-vacuum steel ezingagqwali kuzo zonke izimboni eziyisithupha eziyinhloko, sihlole ukuthi yiziphi izinselele zokukhiqiza ezixazulula kanye nezidingo eziyinhloko ezihlangabezana nazo.

1. Imboni Yesivalo Se-Silicone / I-Adhesive: I-Mass Production Core - Ukuxazulula Amaphuzu Okunamathela Odongeni kanye Nobuhlungu Bebhamuza

Njengensimu eyinhloko yokusetshenziswa kwama-disperser anamandla e-vacuum ensimbi engagqwali, ukukhiqizwa kwe-silicone sealant (i-sealant engathathi hlangothi, i-structural sealant, i-sealant engangenisi manzi) kubeka izidingo ezidinga kakhulu emishinini - ukuphatha ukuxubana kwe-base gum kanye ne-filler okunamandla aphezulu, ukususa amabhamuza, ukuvimbela ukunamathela odongeni, nokuqinisekisa ukufana nokuzinza komkhiqizo wokugcina.

Izinzuzo zokwakhiwa kwensimbi engagqwali ziboniswe ngokugcwele lapha:

1. Ukumelana Nokugqwala: Izinto ezisetshenziswa ekukhiqizweni kwe-silicone sealant, njengamafutha e-silicone kanye nama-filler, azigqwali insimbi engagqwali, okuvimbela ukugqwala kwemishini ekungcoliseni i-sealant.

2. Ukuvimbela Ukunamathela Odongeni: I-blade yesikrwela esinesivinini esiphansi ene-PTFE isikrwela isusa ngokuphelele izinto ezisele odongeni lwethangi, inciphisa imfucuza futhi ivimbele ukuguga kwezinsalela ukuthi zingathinti amaqoqo alandelayo.

3. Ukususa igesi nge-vacuum: Ngomshini wokugcina we-vacuum ongu--0.098 MPa, amabhamuza ku-sealant asuswa ngokushesha, okuvimbela izindawo ezingenalutho ku-sealant yesakhiwo kanye nokuqhekeka ku-sealant engangenisi isimo sezulu, ngaleyo ndlela kuthuthukisa umkhiqizo.

Amamodeli Anconywayo: 1500L–3000L (umthamo wemboni ojwayelekile), ahlonyiswe ngezinhlelo zokuphakamisa nokukhipha amanzi nge-hydraulic ukuze kukhiqizwe inqwaba eqhubekayo, ahlangabezana nezidingo eziphelele kusukela ezitshalweni ezincane neziphakathi nendawo kuya kubakhiqizi abakhulu.

2. Imboni Yebhethri Le-Lithium: Izidingo Zokuhlanzeka Okuphezulu - Ukuvimbela Ukungcola Nokuvuza Kwensimbi

Ikhwalithi yokusabalala kwama-electrode e-lithium positive kanye ne-negative battery slurries inquma ngqo umthamo webhethri, ukuphepha, kanye nokuphila komjikelezo. Imboni yebhethri le-lithium inezidingo zokuhlanzeka eziphakeme kakhulu - noma yikuphi ukungcola noma ukuvuza kwensimbi kungabangela i-short circuits yebhethri noma ngisho nokwehluleka ngokuphelele.

I-disperser enamandla ye-vacuum yensimbi engagqwali ( enconywe ngezinto ze-SUS316L ) "ingumlingani wegolide" wokukhiqizwa kwe-lithium battery slurry:

1. Ihlanzekile futhi ayinazo izinsalela: Insimbi engagqwali ye-SUS316L enesipolishi sesibuko ayinayo i-coating futhi ayisusi ukungcola, ivimbela ukungcoliswa kwama-slurries e-electrode amahle nangalungile.

2. Ukuhlakazeka Okunamandla: Amashafu okusabalalisa anesivinini esikhulu anama-disc anezingqimba eziningi asakaza ngokufanayo izinto ezinhle (i-NMC, i-lithium iron phosphate) kanye nezinto ezimbi (i-graphite) ezinezihlanganisi, okuvimbela ukuhlangana futhi kuthuthukiswe ukuqina kwe-slurry.

3. Ukuzivumelanisa Nokumelana Nokuqhuma: Kungalungiswa ngama-motor angaqhumi kanye namaphaneli okulawula ukuze kuhlangatshezwane nezidingo zokuphepha zokuhwamuka kwe-solvent ngesikhathi sokukhiqizwa kwe-lithium battery slurry, kususwe izingozi zokuphepha.

Amamodeli Anconywayo: 500L–2000L, ahlonyiswe ngezinhlelo zokulawula izinga lokushisa ngokunemba ukuze aphathe ngokunembile izinga lokushisa lokusabalala kwe-slurry futhi avimbele ukuwohloka kwezinto ekushiseni ngokweqile.

3. Imboni Yezokwelapha: Ukuhlangabezana Nezindinganiso Zokuhlanzeka – Ukuzivumelanisa Nezidingo Zokukhiqiza Okungahlanzeki

Izidingo eziyinhloko zokukhiqizwa kwemithi (amafutha, izinto ezisizayo kwezokwelapha) ukungabi namagciwane, ukungabi nazinsalela, kanye nokungabi nakungcola . Imishini evamile ayikwazi ukuhlangabezana nezindinganiso zokuhlanzeka, kodwa i-vacuum steel enamandla egcwele i-vacuum ihambisana kahle nalezi zidingo eziyinhloko.

Izici Ezivelele Zohlelo Lokusebenza Oluyinhloko:

1. Izinto Ezihambisanayo: Insimbi engagqwali ye-SUS316L ihlangabezana nezindinganiso zokuhlanzeka zezinga lemithi – ayinaphunga, ayinamanzi – evumela ukuthintana ngqo nezinto zokwelapha.

2. Umklamo Ongenakho Okufile: Ithangi, ama-agitator blades, kanye ne-discharge port konke kupholishiwe ukuze kususwe ama-dead corner, kuvimbele insalela yezinto futhi kube lula ukuhlanza nokubulala amagciwane ngokuhambisana nezindinganiso zokukhiqiza ze-GMP.

3. Ukuhlakazeka Okuthambile: Ukuxubana okuguquguqukayo ngesivinini esiphansi kanye nesivinini esikhulu sokuhlakazeka kwenza kube lula ukuxubana kwezinto ezifanayo ngenkathi kulondolozwa umsebenzi wezithako zemithi.

Izimo Ezisebenzayo: Ukukhiqizwa kwamafutha okugcoba, izinto ezisetshenziswayo zoketshezi ngomlomo, amajeli emithi, njll. Amamodeli angaphansi kuka-500L ajwayelekile, afanelekela amaqoqo amancane kuya kwaphakathi adinga ukuhlanzeka okuphezulu.

4. Imboni Yokumboza/Yoyinki: Ukuthuthukisa Ukuqina Kokuhlakazeka – Ukuqinisekisa Ukukhazimula Komkhiqizo

Izinto ezibangela ubuhlungu obukhulu ekukhiqizweni kwe-coating kanye ne-inki (ikakhulukazi i-high-viscosity coating kanye ne-nano-inks) ukusabalala kombala ongalingani, i-agglomeration, kanye ne-gloss embi . I-vacuum steel enamandla e-vacuum ixazulula kahle lezi zinkinga ngenkathi ijwayela indawo egqwalisayo embonini ye-coating.

Izinzuzo Eziqondile Zokusebenzisa:

1. Ukumelana Nokugqwala: Izinyibilikisi kanye nemibala esetshenziswa ekumbozeni nasekuyinki ayigqwali insimbi engagqwali, okuvimbela ukugqwala kwemishini ukuthi kungathinti umbala wokumboza.

2. Ukusabalala Okukhulu: Isivinini sokusabalala esisheshayo singafinyelela ku-2800 rpm, sihlukanise ngokuphelele ama-pigment agglomerate, sithuthukise ukugoba kanye nobuncane beyinki kanye nokucwebezela ngenkathi sivimbela izinhlayiya kanye nokwehluka kombala.

3. Ukususa igesi nge-vacuum: Kususa amabhamuza ezimbozweni, kuvimbele imigodi egobile futhi kugobe ngemva kokufaka, ngaleyo ndlela kuthuthukiswe ikhwalithi yokuqeda ukumbozwa.

Amamodeli Anconywayo: 1000L–3000L, ahlonyiswe ngezinhlelo zokulawula isivinini se-VFD ukuze zivumelane nezidingo zokuhlakazeka kwezembozo ezihlukile ze-viscosity kanye noyinki, okulinganisela ukusebenza kahle kanye nekhwalithi.

5. Imboni Yokudla: Iphephile Futhi Ayinaphunga – Ihlangabezana Nezindinganiso Zokukhiqiza Ezisezingeni Lokudla

Imboni yokudla (amasoso, izithasiselo zokudla, izithasiselo zokudla, izinto ezisiza iziphuzo) ibeka izidingo zokuphepha eziphezulu kakhulu emishinini - kumele kuhlangatshezwane nezindinganiso zokuhlanzeka kwezinga lokudla, futhi noma iyiphi ingozi yokungcola kumele isuswe.

I-vacuum steel enamandla e-vacuum (izinto ze-SUS304/SUS316L) inikeza izinzuzo ezilandelayo eziyinhloko embonini yokudla:

1. Iphephile Futhi Ayinabo Ubuthi: Insimbi engagqwali ayinaphunga futhi ayikhiphi izinto eziyingozi, ivimbela ukungcola kokudla futhi ihlangabezana nezindinganiso zokukhiqiza ukudla ezisezingeni eliphezulu.

2. Kulula Ukuyihlanza: Ithangi elicwebezelisiwe nomzimba azinawo amakhona aqinile futhi ziyamelana nokunamathela kwezinto, okwenza ukuhlanza kwansuku zonke kube lula futhi kuvimbele ukungcoliswa okuhlukahlukene.

3. Ukuxuba Okuthambile: Ukuxuba okusheshayo okuhlanganiswe nokusabalala okusheshayo kuhlanganisa ngokufanayo amasoso kanye nokugcwalisa ngenkathi kulondolozwa ukunambitheka kokuqala kwezithako futhi kungalimazi okuqukethwe okunomsoco.

Izimo Ezisebenzayo: Izisekelo zebhodwe elishisayo, amasoso, ukugcwalisa ikhekhe le-mooncake, ukuxuba okungeziwe kokudla, njll. Amamodeli asukela ku-500L kuya ku-1500L ajwayelekile, afanele ukukhiqizwa kweqembu emafektri okudla.

6. Imboni Yezinamathiselo: Ukuzivumelanisa Nezinhlobo Eziningi Zezinamathiselo – Ukuthuthukisa Amandla Ezibopho

Izidingo eziyinhloko embonini yezinamathiselo (i-epoxy, i-polyurethane, ukuncibilika okushisayo, izinamathiselo ezizwela ukucindezela) ukuhlakazeka kwezinto ezifanayo, ukungabi namabhamuza, kanye namandla aqinile esibopho . Isihlakala esinamandla se-vacuum steel esingenasici sivumelana nezidingo zokukhiqiza zamazinga ahlukene e-viscosity kanye nezinhlobo zokunamathisela.

Inani Lokusebenza Eliyinhloko:

1. Ukuguquguquka Okuqinile: Ivumelana nezinhlobo ezahlukene zokunamathela okuhlanganisa i-epoxy ne-polyurethane – ifinyelela ekuxubeni okufanayo kwama-resin ayisisekelo nama-hardener ngenkathi ihlakaza ngokulinganayo ama-filler njengesihlabathi se-quartz kanye ne-talc powder.

2. Ukususa igesi nge-vacuum: Kususa amabhamuza ezintini zokunamathela, kuvimbela amabala angenalutho kanye nokuqhekeka ngemva kokusetshenziswa, ngaleyo ndlela kuthuthukisa amandla okubopha kanye nokuqina.

3. Ukuqina Okuqinile: Ukwakhiwa kwensimbi engagqwali kumelana nokugqwala kwe-solvent ngesikhathi sokukhiqizwa kwe-glue, okuqinisekisa ukusebenza kwesikhathi eside ngaphandle komonakalo futhi kunciphisa izindleko zokulungisa.

Amamodeli Anconywayo: 500L–2000L, anokulungiswa okuguquguqukayo kwesivinini sokuxuba kanye nokuhlakazeka ngokuya nge-viscosity yokunamathela, okuvumelana nezidingo ezincane kuya kweziphakathi kanye nezidingo zokukhiqiza ezinkulu.

Isiphetho: Umshini Owodwa, Izimboni Eziningi – Ukwandisa Ukusebenza Kwezindleko

Izinzuzo eziyinhloko zokuncintisana ze-vacuum steel enamandla e-vacuum steel ukuguquguquka okukhulu, ukuzivumelanisa nezimo okubanzi, kanye nekhwalithi ezinzile - ukuhlangabezana nezidingo zemvelo ezigqwalisayo zezimboni zamakhemikhali njenge-silicone sealant kanye ne-coating, izidingo zokuhlanzeka okuphezulu kwezimboni zemithi nezokudla, kanye nezindinganiso eziqinile zemboni yebhethri le-lithium.

Kwamabhizinisi: Isisabalalisi esisodwa esinamandla se-vacuum steel esingagqwali singamboza izinhlobo eziningi zezinto zokwakha, sisuse isidingo sokuthengwa kwemishini ehlukene yezimboni ezahlukene futhi sinciphise kakhulu ukutshalwa kwezimali. Ukuqina kokwakhiwa kwensimbi engagqwali ephelele kuletha utshalomali olulodwa, iminyaka eyishumi yokusebenza okuzinzile - ukusebenza kwezindleko zesikhathi eside kudlula kakhulu okomshini ojwayelekile opendiwe.

Kungakhathaliseki ukuthi ukhiqiza i-silicone sealant, izinto zebhethri le-lithium, imithi, noma imikhiqizo yokudla – uma unesidingo esikhulu sokusabalala kwezinto eziqinile kanye nokususa igesi, i-vacuum steel enamandla e-vacuum ingafanelana kahle nesimo sakho sokukhiqiza.