Ukuhlanganisa intuthuko, ukukhiqiza nokuthengisa, njengefektri yokuqala ye-emulsifier ye-Mixer.
Umugqa Wokukhiqiza we-Silicone Sealant - Umhlahlandlela Ophelele Wokucushwa Kwemishini
Isingeniso
Isisabalalisi esisodwa esinamandla se-vacuum sensimbi engagqwali singaphatha ukuxuba nokuhlakaza, kodwa ukuze kukhiqizwe i-silicone sealant ngempumelelo nangokuzinzile ngezinga, kudingeka umugqa wokukhiqiza ophelele. Lesi sihloko sichaza ukucushwa kwemishini yenqubo ephelele kusukela ekunikezeni ukudla kuya ekugcwaliseni, kanye nezinkomba zokufanisa umthamo kanye nezincomo zokuhlelwa kwe-workshop.
1. Ukubuka Konke Kwenqubo Yokukhiqiza I-Silicone Sealant
Isitoreji Sempuphu/Uketshezi → Ukudlulisela Okulinganisiwe → Ukuxuba Nokuhlakazeka (Okuyinhloko) → Ukudlulisa Ukukhipha → Ukugcwalisa Nokuvala → Umkhiqizo Oqediwe
│ │ │ │ │ │
Amasilo/Amathangi Uhlelo lokukala i-vacuum disperser I-Hydraulic extruder I-automatic filler I-Palletizing2. Uhlelo Lwangaphambili: Ukondla Nokulinganisa
2.1 Uhlelo Lokuphatha Impuphu
Izingxenye Zemishini:
| Ingxenye | Umsebenzi |
|---|---|
| Isilo sokugcina uphuphu | Igcina impuphu efana ne-silica ne-calcium carbonate (isilo noma uhlaka lwesikhwama esikhulu) |
| Isiteshi sokuphakelayo | Isiteshi sokudla esinezikhwama ezincane esinoqoqo lothuli ukuvimbela ukukhishwa kothuli |
| Isikulufa esithuthayo | Idlulisela ufulawa ngobuningi ku-disperser |
| Uhlelo lokulinganisa | Layisha amaseli noma imitha yokugeleza ngokunemba okungu-±0.5% |
Isiphakamiso: Emigqeni yokukhiqiza enamandla angaphezu kwamathani angu-500 ngonyaka, kunconywa uhlelo lokudlulisa impuphu ephuma emoyeni oluzenzakalelayo ngokuphelele ukuze kuncishiswe kakhulu izindleko zabasebenzi.
2.2 Uhlelo Lokuphatha Uketshezi
Izingxenye Zemishini:
| Ingxenye | Umsebenzi |
|---|---|
| Ithangi lokugcina uketshezi | Igcina uketshezi olufana ne-107 gum kanye namafutha e-silicone (ngokuvamile insimbi engagqwali) |
| Iphampu yokudlulisa | Iphampu yegiya noma iphampu ye-diaphragm (efanele uketshezi olunamandla aphezulu) |
| Hlunga | Isihlungi sokungena ukuze kuvinjelwe ukungcola ukuthi kungangeni |
| Uhlelo lokulinganisa | Imitha yokugeleza kwesisindo noma amaseli omthwalo |
Ukucushwa Okuvamile: Ukulinganisa isisindo + ukulawulwa kwe-PLC, ngokungezwa kwezithako okuzenzakalelayo okulandelanayo ngokwendlela yokwakheka, kufinyelela ukunemba okungu-±1 kg.
3. Imishini Eyinhloko: I-Stainless Steel Vacuum Powerful Disperser
Lena "inhliziyo" yomugqa wokukhiqiza. Izincomo zokukhetha zimi kanje:
| Ithagethi Yomthamo Wonyaka | Usayizi Onconywayo | Umphumela we-Batch | Isikhathi Seqembu | Amandla Ansuku Zonke (amahora angu-8) |
|---|---|---|---|---|
| Amathani angu-500-1,000 | 200L | 150-180 kg | Amahora angu-2-2.5 | 600-700 kg |
| Amathani ayi-1,000-3,000 | 500L | 400-450 kg | Amahora angu-2.5-3 | Amathani angu-1.2-1.5 |
| Amathani angu-3,000-8,000 | 1100L | 800-900 kg | Amahora angu-3-3.5 | Amathani angu-2.2-2.5 |
| Ngaphezu kwamathani angu-8,000 | 2000L/5000L | Amathani angu-1.6-4 | Amahora angu-4-5 | Amathani angu-3-8 |
Izidingo Zokucushwa Okuyinhloko:
| Ipharamitha | Isidingo |
|---|---|
| Izinto | I-SUS304 yezingxenye zokuxhumana komkhiqizo |
| Uhlobo lokuphazamiseka | I-blade ye-scraper + amadiski amabili e-disperser |
| Izinga lokuhlanza | ≤ -0.098 MPa |
| Ukulawula izinga lokushisa | Ukupholisa okufakwe ijakethi (i-silicone sealant idinga izinga lokushisa elingu-≤40°C) |
Icebiso Lokuthuthukisa Ukusebenza Kahle: Umshini owodwa ohlanganiswe namathangi angu-2-3 ahambayo uvumela ukukhiqizwa kanye nokukhishwa ngasikhathi sinye, okwandisa ukusetshenziswa kwemishini ngamaphesenti angaphezu kuka-50%.
4. Uhlelo Lokugcina: Ukukhipha Nokugcwalisa
4.1 I-Hydraulic Extruder
Umsebenzi: Ikhipha i-paste ene-viscosity ephezulu kusuka ethangini lokusabalalisa iye emshinini wokugcwalisa.
Amapharamitha Ayisihluthulelo:
| Ipharamitha | Ibanga Elijwayelekile |
|---|---|
| Amandla okukhipha | Amathani ayi-100-300 (kuye ngokuthi usayizi wethangi) |
| Isivinini sokukhipha | Ingalungiseka, 0-500 mm/min |
| Uhlobo lwesivalo | Indandatho yokuvala yepiston (engagugi, evikela ukushisa okuphezulu) |
Icebiso Lokukhetha: Qinisekisa ukuthi isikhombimsebenzisi se-extruder sifanelana nobukhulu bethangi le-disperser. Abanye abahlinzeki banikeza isisombululo "sokukodwa kuya kokubili" (i-extruder eyodwa ekhonza abasabalalisi ababili).
4.2 Umshini Wokugcwalisa Okuzenzakalelayo
Ukukhetha Uhlobo:
| Uhlobo Lokugcwalisa | Umkhiqizo Osebenzayo | Ukunemba | Isivinini |
|---|---|---|---|
| Isigcwalisi sekhatriji | Amakhatriji angu-300-500ml e-glass sealant | ±1% | 30-50 ama-pcs/min |
| I-Sachet filler | Amasachethi angu-600ml eglue yobuhle | ±1% | Izikhwama ezingu-20-30/ngomzuzu |
| Isigcwalisi sedrama | Izigubhu ezingama-20-200L | ±0.5% | Izigubhu ezingu-4-8/umzuzu |
Imishini Esekelayo:
Idivayisi yokondla i-cartridge/cap ezenzakalelayo
Umshini wokulebula/wokufaka ikhodi ozenzakalelayo
Isikhiphi sekhathoni esizenzakalelayo kanye nesivali
5. Izincomo Zokuhlelwa Kwendawo Yokusebenzela
5.1 Uhlelo Lwephansi Olujwayelekile (Ukusebenzisa Imishini engu-1100L Njengesibonelo)
┌─ ... │ Indawo Yesilo Esiyimpuphu │ Indawo Yethangi Eliwuketshezi │ Igumbi Lokulawula/likagesi │ ├───────────────────────────────────────────────────────────────┤ │ ↓ │ │ ┌───────────────┐ ┌────────────┐ │ │ │ I-Disperser A │ │ I-Disperser B │ │ │ │ (amathangi amabili) │ │ (amathangi amabili) │ │ │ └──────┬─────┘ └─────┬────┘ │ │ ↓ ↓ │ │ ┌──────────────────────────────────────────────────┐ │ │ │ Indawo Yokukhipha Ugesi Ka-Hydraulic │ │ │ └────────────────┬───────────────────────────┘ │ │ ↓ │ │ ┌──────────────────────────────────────────────────┐ │ │ │ Indawo Yokugcwalisa Nokupakisha Okuzenzakalelayo │ │ └──────────────────────────────────────────────┘ │ └───────────────────────────────────────────────────────┘
5.2 Izinto Ezibalulekile Okufanele Uzicabangele Ngokuklama
| Ukucabangela | Isincomo |
|---|---|
| Ukugeleza kwezinto ezibonakalayo | Ukugeleza kwendlela eyodwa ukugwema ukungcoliswa okuwelanayo |
| Indawo yokusebenza | Gcina amaphasishi angu-≥1.5m azungeze imishini |
| Ukuphakama kophahla | Bala i-hydraulic lift - ukuphakama okucacile okungenani okungu-4.5m |
| Izinsiza | Umoya ocindezelwe, amanzi apholile, amapayipi e-vacuum, ukuhlinzekwa kukagesi |
| Ukuthobela imithetho yemvelo | Umqoqi wothuli endaweni yokuphakela; ukwelashwa okuhlanganisiwe kwe-exhaust yepompo ye-vacuum |
Isiphetho
Ukwakha umugqa wokukhiqiza we-silicone sealant osebenza kahle kakhulu kugxile ekukhetheni i-disperser efanele, ukuhlela kahle izinhlelo zangaphambili nezingemuva, kanye nokwenza ngcono ukwakheka kwe-workshop . Kusukela ekucushweni kwezinga lokuqala lamathani angu-500 ngonyaka kuya ekukhiqizeni okukhulu okungaphezu kwamathani angu-8,000 ngonyaka, izixazululo ezingenhla zingalungiswa kalula ngokwezidingo zangempela.
