Kwimveliso yeekhrimu, iiointments, iisosi, kunye neejeli, ukufumana imveliso ezinzileyo, efanayo, nengenamoya ngumlo oqhubekayo. Ubungakanani beesuntswana ezingaguqukiyo bukhokelela ekuhlukaneni, umoya ovalelweyo wonakalisa ubunjani kunye nenkangeleko, kwaye i-oxidation yonakalisa izithako ezibuthathaka.
I -Bottom Vacuum Emulsifier Homogenizer Mixer yimpendulo yobunjineli kwezi ngxaki. Ngumatshini okhethekileyo wemizi-mveliso odibanisa umxube onamandla oshukumayo oqhutywa ngaphantsi kunye nendawo yokucoca ulwelo ukuze kunikezelwe ii-emulsions kunye nokusasazwa okuphezulu—iqela emva kwelinye.
Esi sixhobo sisixhobo sokucubungula esidityaniswe ngokupheleleyo esenza imisebenzi emithathu ebalulekileyo ngaxeshanye:
Ukuxuba: Ukunyanzela ulwelo olungaxutywanga (umz., ioyile namanzi) ukuba zenze umxube ozinzileyo nofanayo.
Ukuhambelana kwe-homogenization: Ukunciphisa ubungakanani be-droplet kunye ne-particle ukuya kumanqanaba e-micron okanye e-sub-micron ukuze kubekho ukuhambelana okufanayo.
Ukucoca ngeVacuum: Ukususa umoya ovalelekileyo kunye neegesi eziguquguqukayo ukuthintela i-oxidation, i-foam, kunye neziphene zomphezulu.
Uphawu olucacileyo yi -homogenizer efakwe ezantsi . Endaweni yokuba i-shaft ende ihle isuka phezulu, kufakwa i-rotor-stator assembly ene-shear ephezulu ezantsi kwetanki. Olu khetho loyilo luphucula ngokusisiseko amandla olwelo, ucoceko, kunye nokusebenza kakuhle.
Umjikelo wokusebenza wenzelwe ukusebenza kakuhle kakhulu kunye nomgangatho wemveliso:
Ukulayisha nokuFudumeza: Izinto ezikrwada zifakwa kwi-tank efakwe ijakethi, apho ubushushu bunokulawulwa ngokuchanekileyo ngokusebenzisa ubushushu okanye ukupholisa okujikelezayo ngejakethi.
Ukusetyenziswa kweVacuum: Impompo yeVacuum isusa umoya kwisitya esivaliweyo, idala imeko yoxinzelelo olubi. Oku kubalulekile ekuthomalaliseni umoya nasekutsaleni ulwelo etankini ngokukhuselekileyo.
Ukucheba Okusezantsi kunye nokuVuselela Ukujikeleza: I-homogenizer ye-rotor-stator ekwi-high-speed efakwe ezantsi idala i-vortex enamandla yokufunxa ezantsi. Oku kutsala imveliso ukusuka phezulu kwitanki ngqo kumsantsa omxinwa phakathi kwe-rotor kunye ne-stator. Apha, izinto zifakwa kwi-hydraulic shear enamandla, i-turbulence, kunye ne-cavitation, nto leyo enciphisa amasuntswana abe ngobukhulu obufanayo.
Ukugungqa nokukrwela: Kwangaxeshanye, i-anchor okanye i-paddle agitator eyahlukileyo (edla ngokuba nee-Teflon scrapers) ijikeleza kancinci, ikrwela rhoqo iindonga zetanki kwaye ikhuthaza ukudluliselwa kobushushu ngokubanzi. Oku kuqinisekisa ukuba lonke iqela—kungekuphela nje embindini—lihambelana kwaye lilawulwa ngobushushu.
Ukukhupha: Nje ukuba umjikelo ugqityiwe, i-vacuum iyakhululwa, kwaye imveliso egqityiweyo iyakhutshwa, kusetyenziswa indlela yokuthambekisa yetanki okanye ivalvu yokukhupha esezantsi.
"Ingqondo yokwenyani ye-homogenizer esezantsi ikwindlela yokuhamba," ucacisa unjineli wenkqubo ophezulu. "Ngokungafaniyo noyilo oluphezulu oluxhomekeke kwimveliso ekufumaneni intloko, i-entry esezantsi itsala yonke ibhetshi kwindawo yokucheba, isusa amabala afileyo kwaye iqinisekisa ukuba yonke imolekyuli ifumana unyango olufanayo."
Xa kuthelekiswa nabaxubi bendabuko abaxhonywe phezulu, i-emulsifier ye-vacuum esezantsi inikezela ngeenzuzo ezahlukeneyo zobunjineli kunye nokusebenza:
Kwi-pastes, ii-gels, kunye neefomyula eziqinileyo, abaxubi abaxhonywe phezulu badla ngokuba nzima ukutsala izinto ezinzima ukusuka ezantsi. I-homogenizer esezantsi isebenzisa i-short, direct drive ukuvelisa isantya esiphezulu, idala ukufunxa okukhulu okusebenza ngempumelelo nakwiindawo ezixineneyo kakhulu.
Uyilo lokungena olusezantsi lukhuthaza indlela esebenza ngayo ngakumbi ukuhamba kobuninzi. Imveliso itsalwa rhoqo ize ikhutshwe iye phezulu, iqinisekisa ukuba ihlala ixesha elide kwindawo enomphetho ophezulu. Oku kubangela ukusasazwa kobukhulu beesuntswana ezincinci kunye nokuzinza okungcono kwe-emulsion.
Nge-drive shaft emfutshane neyomeleleyo kwaye kungekho zi-flood bearings kwindawo yemveliso, iiyunithi ezifakwe ezantsi zinciphisa umngcipheko wokungcola. Kulula ukuzicoca, zixhasa i-CIP (Clean-in-Place) kunye ne-SIP (Sterilize-in-Place) kunye nexesha elincinci lokungasebenzi—into ebalulekileyo kwimveliso yamayeza nokutya.
Uyilo lwe-bottom drive ludla ngokubangela ukuba umatshini ube mncinci ngakumbi one-gravity embindini osezantsi. Uthumelo lwamandla ngqo lunciphisa ukulahleka kwamandla, nto leyo eyenza ukuba lube lukhetho olusebenzayo kwimigca yemveliso eqhubekayo okanye engapheliyo.
Indawo yokufunxa amanzi ayisusi nje kuphela amaqamza. Iyanciphisa iqondo lokubila kwamanzi, ivumela ukususwa okanye ukuxinana kwe-solvent kancinci. Ikwathintela i-oxidation yeekhompawundi ezibuthathaka ekukhanyeni, yandisa ubomi beshelufu yemveliso kwaye igcina iimpawu zayo ezisebenzayo.
Ukuguquguquka kwesi sixhobo kwenza kube yimfuneko kumacandelo amaninzi:
Izinto zokuthambisa kunye nokhathalelo lomntu: Ukuvelisa iikhrimu ezikumgangatho ophezulu, iiserum, ii-sunscreen, i-toothpaste, kunye ne-hair conditioner. I-vacuum iqinisekisa ukugqitywa okukhazimlayo, okungenamaqamza, ngelixa i-homogenization entle inika ulusu oluthambileyo.
Amayeza: Ukuvelisa amafutha okubulala iintsholongwane, iijeli ezilwa nokuvuvukala, iziseko zesuppository, kunye nezinye izinto ezincedisayo ekugonyeni. Indawo engenazintsholongwane, engenamaqamza iqinisekisa ukuchaneka komthamo kunye nokhuseleko lwesigulana.
Ukutya Neziselo: Ukwenza imayonnaise ezinzileyo, i-ketchup, ii-dressing zesaladi, ii-puree zeziqhamo, kunye nokutya komntwana. Lo matshini ubonelela nge-shear efunekayo ukwenza i-emulsions ezinzileyo ye-oyile emanzini exhathisa ukwahlukana.
Iikhemikhali zoShishino: Ukucubungula iipeyinti, iingubo, izincamathelisi, ii-lubricants, kunye ne-silicon sealants. I-homogenizer esezantsi isasaza ngokufanelekileyo i-pigment kunye ne-fillers ukuze umbala kunye ne-viscosity zihambelane.
Q: Yintoni umahluko omkhulu phakathi kwe-homogenizer esezantsi kunye ne-homogenizer ephezulu?
A: Umahluko ophambili usekwe kwindlela yokuhamba kwamanzi. I-homogenizer esezantsi ivelisa ukufunxa okuya ezantsi, itsala imveliso kwindawo yokucheba ukusuka phezulu. Oku kusebenza ngakumbi kwiimveliso ezixineneyo kwaye kususa iindawo ezifileyo ezantsi kwetanki, nto leyo edla ngokukhokelela ekubeni ubungakanani bezinto bube bufanayo.
Q: Ngaba umatshini wokuxuba i-vacuum ophantsi kwe-vacuum homogenizer ungaphatha zombini iibhetshi ezincinci ze-R&D kunye nemveliso epheleleyo?
A: Ewe. Ezi mixers zifumaneka ngobukhulu ukusuka kwinqanaba lelebhu (umz., iilitha ezi-5–50) ukuya kwinqanaba lemveliso (amakhulu ukuya kumawaka eelitha), kunye nenkqubo efanayo, okwenza ukwandiswa kube nokuqikelelwa nokuthenjwa.
Q: Ngaba uMaxwell Machine angawulungelelanisa umxube ngokweemfuno ezithile zemveliso?
A: Ngokuqinisekileyo. UMaxwell ugxile ekuyileni izixhobo zokuxuba ezisekelwe kwiimfuno zabathengi, kubandakanya ubungakanani betanki, isantya sokuxuba, ukuhambelana kwezinto, kunye nenqanaba lokuzenzekela.
Q: Zeziphi iimpawu zokwenza izinto ngokuzenzekelayo ezikhoyo?
A: Iiyunithi zanamhlanje zineenkqubo zolawulo ze-PLC ezizenzekelayo ngokupheleleyo ezilawula amanqanaba e-vacuum, ubushushu, isantya sokuxuba, ixesha le-homogenizer, kunye nolandelelwano lwe-CIP. Oku kuqinisekisa ukucutshungulwa ngokuchanekileyo nangokuphindaphindiweyo kwaye kuhlanganiswa ngokungenamthungo kwimigca yemveliso ye-Industry 4.0.
Q: Ukucoca nokulungisa kusingathwa njani?
A: Uninzi lwee-mixers zeMaxwell zixhasa iiprotokholi ze-CIP (clean-in-place) kunye ne-SIP (sterilize-in-place), ziqinisekisa ukugcinwa okulula, okucocekileyo kunye nexesha elincinci lokungasebenzi.