Kubatanidza kukura, kugadzira uye kutengesa, seyekutanga-level-level mumulsifier fekitori.
Mukugadzira makirimu, mafuta ekuzora, masosi, uye majeli, kuwana chigadzirwa chakasimba, chakafanana, uye chisina mhepo ihondo inogara iripo. Kusawirirana kwehukuru hwezvimedu kunotungamira mukuparadzaniswa, mhepo yakavharirwa inoparadza magadzirirwo nechitarisiko, uye oxidation inoshatisa zvinhu zvinonzwa.
Muchina weBottom Vacuum Emulsifier Homogenizer Mixer inyanzvi yekuongorora matambudziko aya. Muchina uyu une hunyanzvi hwemaindasitiri unobatanidza musanganiswa une simba unopfuudzwa pasi nemhepo ine simba uye nzvimbo yekuchenesa kuti upe emulsions dzakanaka uye kupararira—batch afterbatch.
Mudziyo uyu ingarava yekugadzira zvinhu yakabatana zvizere inoita mabasa matatu akakosha panguva imwe chete:
Kusanganisa: Kumanikidza mvura isingasanganisike (semuenzaniso, mafuta nemvura) kuti igadzire musanganiswa wakasimba, wakafanana.
Kubatanidzwa kwechinhu chimwe chete: Kuderedza saizi yemadonhwe netwunhu kusvika pamazinga e micron kana sub-micron kuti pave nekuenderana kwakafanana.
Kugadziriswa kweVacuum: Kubvisa mhepo yakavharirwa uye magasi anoputika kudzivirira oxidation, furo, uye zvikanganiso pamusoro.
Chinhu chinonyanya kukosha ihomogenizer yakaiswa pasi . Panzvimbo pekuti shaft refu iburuke kubva kumusoro, mubatanidzwa we rotor-stator une shear yakakwirira unoiswa pasi petangi. Sarudzo iyi yekugadzira inovandudza zvikuru mafambiro emvura, hutsanana, uye kushanda zvakanaka.
Kutenderera kwekushanda kwakagadzirirwa kushanda zvakanaka uye mhando yechigadzirwa:
Kuisa uye Kudziisa: Zvinhu zvisina kugadzirwa zvinoiswa mutangi rine jekete, uko tembiricha inogona kudzorwa nemazvo kuburikidza nekupisa kana kutonhora zvinotenderera nejekete.
Kushandiswa kweVacuum: Pombi yevacuum inobvisa mweya kubva mumudziyo wakavharwa, zvichiita kuti pave nekumanikidzwa kwakaipa. Izvi zvakakosha kuti mweya udzike uye kuti mvura ikwanise kudhonzwa mutangi zvakachengeteka.
Kucheka Kwepasi uye Kudzokorodza: Homogenizer ye rotor-stator inokwira pasi inogadzira vortex ine simba yekukweva pasi. Izvi zvinokwevera chigadzirwa kubva pamusoro petangi zvakananga mumukana wakamanikana uri pakati pe rotor ne stator. Pano, chinhu chacho chinocherwa zvakanyanya, kutenderera, uye kuvharwa kwemvura, zvichiita kuti zvidimbu zvive zvakaenzana.
Kusagadzikana uye Kukwesha: Panguva imwe chete, chinhu chakasiyana chinokwesha kana kuti chinokwesha paddle (kazhinji chine zvikwesha zveTeflon) chinotenderera zvishoma nezvishoma, chichikwesha madziro etangi nguva dzose uye chichikurudzira kutamiswa kwekupisa kwese. Izvi zvinoita kuti batch yese—kwete pakati chete—ive yakafanana uye inodzorwa nekupisa.
Kuburitsa: Kana kutenderera kwapera, vacuum inoburitswa, uye chigadzirwa chapera chinoburitswa, kazhinji uchishandisa nzira yekutsvedza yetangi kana vharuvhu yekuburitsa pasi.
"Hunhu hwechokwadi hwe homogenizer yepasi huri muchimiro chekuyerera kwemvura," anotsanangura kudaro mumwe mainjiniya wepamusoro. "Kusiyana nemagadzirirwo epamusoro-soro anovimba nechigadzirwa kuti chiwane musoro, chikamu chepasi chinodhonza bhachi rese kuburikidza nenzvimbo yekuchekerera, kubvisa mavara akafa uye kuve nechokwadi chekuti mamorekuru ese anowana kurapwa kwakafanana."
Zvichienzaniswa nevasanganiswa vekare vanoiswa pamusoro, emulsifier yepasi inopa mabhenefiti akasiyana einjiniya uye ekushanda:
Kune mapesta, majeli, uye maformulation ane huwandu hwakasimba, ma mixers akaiswa pamusoro anowanzo netseka kudhonza zvinhu zvinorema kubva pasi. Homogenizer yepasi inoshandisa dhiraivha pfupi, yakatwasuka kuti igadzire kumhanya kwakanyanya, zvichiita kuti kusveta kwakasimba kunoshanda zvakanaka kunyangwe mass akakora zvakanyanya.
Dhizaini yekupinda pasi inoita kuti patani yekuyerera kwehuwandu ishande zvakanaka. Chigadzirwa chinodhonzwa pasi uye chinoburitswa kumusoro nguva dzose, zvichiita kuti nguva yekugara igare yakaenzana munzvimbo ine zvidimbu zvakawanda. Izvi zvinoita kuti saizi yezvidimbu ive shoma uye kugadzikana kwe emulsion kuve nani.
Nemuchina wekutyaira mupfupi uye wakasimba uye usina mabheringi akadzika mumvura munzvimbo yechigadzirwa, mayuniti akaiswa pasi anoderedza njodzi dzekusvibiswa. Ari nyore kuchenesa, achitsigira CIP (Clean-in-Place) uye SIP (Sterilize-in-Place) protocols pasina nguva yakawanda yekushanda—chinhu chakakosha mukugadzirwa kwemishonga nechikafu.
Kurongeka kwedhiraivha yepasi kunowanzoita kuti muchina uve mudiki une nzvimbo yakaderera yegiravhiti. Kutumira simba zvakananga kunoderedza kurasikirwa kwesimba, zvichiita kuti ive sarudzo inoshanda zvakanyanya yemitsetse yekugadzira inoenderera mberi kana kuti isina kuenderera mberi.
Nzvimbo inobvisa mvura inofashaira inoita zvinopfuura kungobvisa mabubbles chete. Inoderedza kufashaira kwemvura, zvichiita kuti mvura ibviswe zvinyoro nyoro kana kuti iwedzere kuwanda. Inodzivirirawo oxidation yemakemikari anonzwa chiedza, zvichiita kuti chigadzirwa chirambe chichishanda uye chichichengetedza hunhu hwacho hunoshanda.
Kuwanda kwezvinhu zvemuchina uyu kunoita kuti uve unokosha muzvikamu zvakasiyana-siyana:
Zvizoro & Kuzvitarisira: Kugadzira makirimu emhando yepamusoro, ma serum, mafuta ekudzivirira zuva, mushonga wemazino, uye zvinogadzirisa bvudzi. Vacuum iyi inoita kuti ganda rive rakajeka, risina mabubbles, ukuwo kusanganiswa kwakanaka kunoita kuti ganda rinzwe rakajeka.
Mishonga: Kugadzira mafuta ekurwisa utachiona, majeli ekudzivirira kuzvimba, mabhesi esuppository, uye zvinhu zvinobatsira pakudzivirira. Nzvimbo isina utachiona, isina maburi inoita kuti mushonga uve wakarurama uye murwere akachengeteka.
Chikafu & Chinwiwa: Kugadzira mayonnaise yakagadzikana, ketchup, masaga esalad, michero yakapwanyika, uye chikafu chevana. Muchina uyu unopa kucheka kunodiwa kuti ugadzire emulsions yakagadzikana yemafuta mumvura inodzivirira kuparadzaniswa.
Makemikoro Emuindasitiri: Kugadzira pendi, machira, zvinonamira, mafuta ekuzora, uye zvinonamira zvesilicon. Homogenizer yepasi inoparadzira pigments nemafillers zvinobudirira kuti ruvara uye viscosity zvienderane.
Mubvunzo: Ndeupi musiyano mukuru uripo pakati pehomogenizer yepasi nehomogenizer yepamusoro?
A: Musiyano mukuru uri muchimiro chekuyerera kwemvura. Homogenizer yepasi inogadzira kudhonza kwemvura pasi, ichidhonza chigadzirwa ichi munzvimbo yekuchekerera kubva kumusoro. Izvi zvinoshanda zvakanyanya kune zvigadzirwa zvakakora uye zvinobvisa nzvimbo dzakafa pasi petangi, zvichikonzera kugoverwa kwehukuru hwezvinhu zvakafanana.
Q: Muchina wekusanganisa vacuum mixer wepasi pevacuum homogenizer unogona kubata mabheti madiki eR&D uye kugadzirwa kwakazara here?
A: Ehe. Michina iyi inowanikwa muhuwandu kubva pachiyero cherabhoritari (semuenzaniso, marita mashanu kusvika makumi mashanu) kusvika pachiyero chekugadzira (mazana kusvika zviuru zvemarita), ine maitiro akafanana, zvichiita kuti chiyero chive chinofanotaurwa uye chakavimbika.
Mubvunzo: Maxwell Machine inogona kugadzirisa muchina wekusanganisa zvinhu kuti ukwane nezvinodiwa pakugadzira here?
A: Zvechokwadi. Maxwell ane hunyanzvi mukugadzira michina yekusanganisa zvinhu zvichienderana nezvinodiwa nevatengi, kusanganisira saizi yetangi, kumhanya kwekusanganisa zvinhu, kuenderana kwezvinhu, uye mwero we automation.
Mubvunzo: Ndezvipi zvinhu zve automation zviripo?
A: Zvishandiso zvemazuva ano zvine masisitimu ekudzora ePLC anongoerekana aita otomatiki ayo anotarisira huwandu hwevacuum, tembiricha, kumhanya kwekusanganisa, nguva yehomogenizer, uye CIP sequences. Izvi zvinoita kuti kugadziriswa kwacho kuve kwakarurama, kunodzokororwa uye zvinobatanidzwa zvakanaka mumitsetse yekugadzira yeIndustry 4.0.
Mubvunzo: Kuchenesa nekugadzirisa zvinhu zvinoitwa sei?
A: Michina yakawanda yekusanganisa michina yeMaxwell inotsigira CIP (clean-in-place) uye SIP (sterilize-in-place), zvichiita kuti kugadziriswa kuve nyore uye kwakachena uye nguva shoma yekushanda.