Imishini yokuxuba engcono kakhulu yemikhiqizo ephezulu ye-viscosity: abicane, glue, anamathisela solder

Izinkampani eziningi zibukela phansi ukuthi uhlobo lomkhiqizo wazo lungathonya kangakanani ukukhetha kwemishini yokuxuba. Ukukhetha umshini ongalungile kungaholela ngesikhathi sokuchitha, imali kanye nezinto zokwakha ezingavuthiwe. Leyo’s kungani ekhomba izici ezibalulekile zomkhiqizo wakho—njenge ukuhlakanipha —kubalulekile. I-VisCosity isho ukuthi into ebaluleke kakhulu noma yancipha kangakanani, futhi idlala indima ebalulekile ekunqumeni ikhambi elifanele lokuxuba.

Esihlokweni sethu sangaphambilini, “Amaphutha ama-5 aphezulu okufanele awagweme lapho uthenga umshini wokugcwalisa: amaphutha obuchwepheshe,” Sahlola ukuthi i-viscosity ithinta kanjani izinqubo zokugcwalisa. Kulesi sihloko, thina’ll gwema ku Imishini engcono kakhulu yokuxuba imikhiqizo ephezulu ye-viscosity .

Ukuqonda inselelo yezinto ezivuselelayo ze-viscosity

• I-Viscositity ephezulu isho lokho okuqukethwe kukhulu futhi kumelana nokugeleza—Cabanga uju, ibhotela lamantongomane, noma isiraphu ebandayo.
• Lezi zinto zidinga amabutho aqinile we-shear ukuxuba okufanele.
• Ukuxuba kumele kube lula ukugwema ama-bubble amoya, ama-clumps angafakwanga, noma ukuthungwa okungahambisani.
• Yona’futhi kubalulekile ukugwema ukweqisa noma ukwehlisa umkhiqizo ngesikhathi sokuxuba.

Yini engahamba kahle ngemishini yokuxubha engalungile

Usebenzisa i-mixer eyenzelwe izinto eziphakeme ezivelele ayivele inciphise ukusebenza kahle—kungaholela ezindabeni ezisebenzayo kanye nomkhiqizo:

• Ukuxuba okungaphelele: Izithako zingahle zingahlanganisi ngokulinganayo, okuholela kwikhwalithi yomkhiqizo engeyinhle noma ukuhlukaniswa ngokuhamba kwesikhathi.
• Ukufakwa komoya: Ama-Bubble Air angakha futhi ahlale ebanjiwe, okuthinta ukusebenza kuzinhlelo zokusebenza njengokungenisa uphawu noma ukuqina kukagesi.
• Imfucuza yomkhiqizo: Izinto ze-viscous zivame ukunamathela emishini eyenziwe kahle, kubangele ukulahleka komkhiqizo obizayo.
• Ukushisa ngokweqile noma ukwelashwa ngaphambi kwesikhathi: Ukuqhekeka okwedlulele kusuka kuma-mixers angafanele kungalimaza izingxenye ezibucayi bokushisa.
• Ukugqoka komshini ngokweqile: Abaxube abasebenza ngokukhanyayo bangangenza ngokweqile noma baphule lapho kuphoqeleka ukuthi bacubungule izinto eziwugqinsi.
• Ama-Batches angahambelani: Ukuntuleka kokufana kusuka ku-batch to batch kungaholela ekuhlulekeni komkhiqizo noma izikhalazo zamakhasimende.
• Izikhathi ezinde zokukhiqiza: Imishini engaphansi komhlaba ivame ukudinga isikhathi esithe xaxa ukufeza ukuhlanganiswa okwamukelekayo.
• Ukungcola: Ukuhlanza okunganele ngenxa yensalela enamathelayo kungathinta i-batch elandelayo.
• Izingozi Zokuphepha: Imishini egcwele kakhulu noma ebekiwe ingabeka izingozi kubasebenzisi ngokusebenzisa ngokweqile, ukuchitheka, noma ukwehluleka kwengcindezi.

Lezi zingozi zigqamisa ukuthi kungani imishini efanele ingaphezu kokulula nje—Kubalulekile ukuthi isebenze kahle inqubo, ikhwalithi yomkhiqizo, kanye nenzuzo yesikhathi eside.

Izinhlobo zemishini yokuxuba imikhiqizo ephezulu ye-viscosity

a) ama-planetary mixers (shaft embaxambili noma kathathu)

• Isebenza kanjani: Amabala ajikeleza e-axis yawo ngenkathi enquma isitsha sokuxuba—njengamaplanethi azungeze ilanga.
• Kungani’Into ekahle: Kuhle kakhulu ngezinto zokwakha eziwugqinsi, njengoba ziklabha izindonga ze-Bowl futhi zixuba kahle.
• Izici: Imoto eqinile, amathuluzi amaningi wokuxuba afana nezikebhe nama-poderes.
• Ukusetshenziswa okujwayelekile: I-Silicone, ama-epoxy resins, anamathelayo asindayo.
• Isibonelo: Ama-Plantary MixERAry ajwayele ukwenziwa ngezifiso ngokusekelwe kusayizi we-batch, amandla e-motor, kanye namathuluzi. Amanani ayahlukahluka ngokuya ngalezi zincazelo.

b) Abaxube abaphezulu be-shear

• Isebenza kanjani: Into yokugoqa okusheshayo okusheshayo kwe-rotor ebonakalayo ngokumelene nesitaki esimile.
• Kungani’Into ekahle: Iletha amabutho ashubile ukuhlukana ama-lumps futhi aqinisekise ukuhlanganiswa okufanayo.
• Ukulinganiselwa: Iyakwazi ukukhiqiza ukushisa, okungathinta izinto ezibucayi zokushisa.
• Ukusetshenziswa okujwayelekile: Glue, pastes obukhulu.
• Isibonelo: Ama-Mixers aphezulu we-Shear angalinganiswa kumazinga we-viscosity kanye nezidingo zevolumu yokukhiqiza. Bangase baphathe izindleko eziphakeme kepha bathuthukise i-homogeneity yomkhiqizo futhi banciphise isikhathi sokuxuba.

c) ama-static mixers (ngokuxuba okuqhubekayo)

• Isebenza kanjani: Izinto ezibonakalayo zigeleza nge-tube ngezinto zangaphakathi ezihleliwe ezihlukanisa futhi ziphinde zibuyise ukugeleza.
• Kungani’Into ekahle: Elula futhi elisebenzayo ukukhiqizwa okuqhubekayo; Azikho izingxenye ezinyakazayo zisho ukulungiswa okuphansi.
• Ukulinganiselwa: Dinga ukugeleza okuhle kokuqala—isebenza kangako ngezinto zokwakha ezinzima kakhulu.
• Ukusetshenziswa okujwayelekile: I-Silicone Ehlanganisiwe, Ukuxuba Okuqhubekayo Okuqhubekayo.

d) Ama-Mixers we-Knerer (ingalo ephindwe kabili noma i-sigma blade)

• Isebenza kanjani: Izingalo ezimbili zixove futhi zigoqe lokho, okufana nokuxubana kwenhlama.
• Kungani’Into ekahle: Iphelele ngezinto ezinhle kakhulu, ezinamathelayo. Kuhle kakhulu ukufaka amapontshi.
• Ukusetshenziswa okujwayelekile: I-Silicone Rubber, ama-pastes aminyene, ukwakhiwa kwamaglungu.
• Isibonelo: Ama-Migma Bleade Mixers ajwayele ukwenziwa ngezifiso ngamasayizi ahlukene wezimoto nama-motor Volumes. Lezi zinketho zithonya amanani asuselwa ezidingweni zokukhiqiza.

e) abaxubeji abasebenza kanzima

• Isebenza kanjani: Umgodi ojikelezayo nge-propeller blade uhlanganisa umkhiqizo.
• Kungani’Into ekahle: Isebenza ngempumelelo yezinto ezisetshenziswayo ezibonakalayo lapho inamandla futhi ifakwe kahle.
• Ukulinganiselwa: Esebenza kahle kunabadlali beplanethi noma i-sigma yemikhiqizo ebilindele kakhulu.
• Ukusetshenziswa okujwayelekile: Anamanzi aphakathi nendawo.

Amanani entengo e-ukuxuba ahlukahluka ngokuya ngokwezifiso zezinto ezenziwe ngokwezifiso ezifana nosayizi we-batch, amandla e-motor, nezici zokulawula. Ngenkathi ukutshalwa kwezimali okuphezulu kungadingekile ukuthola izixazululo ezihambisana nakho, ukusebenza okuthuthukile kanye nekhwalithi yomkhiqizo kuvame ukucacisa izindleko. Ukuzibandakanya nabathengisi abanolwazi kusenesikhathi kwinqubo kuqinisekisa ukulingana okungcono kakhulu phakathi kwesabelomali nokusebenza.

Izici ezibalulekile zokubheka kuma-Mixers wezinto zokwakha eziphakeme

Akunandaba noma ngabe yiluphi uhlobo lwe-mixer olikhethayo, kufanele lube lukhuni izici ezibalulekile ukuvikela umkhiqizo wakho futhi uqinisekise ukusebenza okuhle:

• Motor enamandla: Ihambisa i-torque ephezulu ngezinto eziwugqinsi
• Ama-scrapers: Vikela ukwakheka ezindongeni zemikhumbi
• Ukulawulwa kwejubane okuguquguqukayo: I-Tailors Shear Force futhi ijubane kumkhiqizo wakho
• Ukushisa / ijakhethi epholile: Igcina izinga lokushisa lomkhiqizo ukuvikela ukwelashwa noma ukucekelwa phansi
• Amandla we-vacuum: Isusa ama-bubble amoya—kubaluleke kakhulu kwi-silicone and solder unamathisele
• Idizayini yokuhlanza elula: Izinto ezivelele eziphakeme zinamathele futhi kunzima ukususa
• Ukufaneleka ngokwezinto ezibonakalayo: Insimbi engagqwali noma indawo ehlanganisiwe ukuvikela ukungcoliswa

Ithuba lakho lokukhetha

Njengoba ubonile, eminye imishini ibiza kakhulu kepha inikeza ukusebenza okungcono ngokuya ngalokho okuxubayo. Ube nengqondo: Izinketho eziningi zingaholela kumaphutha amaningi . Donne’t Ukubeka phambili izindleko ngokusebenza kahle. Esikhundleni:

• Xoxa ngezidingo zakho nabo bonke ababambiqhaza
• Khetha umphakeli othembekile ongakuhola
• Qondanisa umshini ku izakhiwo ezithile zomkhiqizo wakho

Ukukhetha i-mixer efanele akuyona nje isabelomali—kumayelana ukuthola imiphumela emihle kakhulu kanye nokuvikela utshalomali lwakho lwesikhathi eside.

Uma ufuna ukuholwa okwengeziwe, i-athikili [“Amaphutha aphezulu ama-5 ukugwema lapho uthenga umshini wokugcwalisa: amaphutha obuchwepheshe”] kungumthombo obalulekile. Ngenkathi igxile emishini yokugcwalisa, eminingi yokuqonda kwayo—njengokuhlola abahlinzeki, amasu wesabelomali, kanye nokufanisa imininingwane yezobuchwepheshe—afanelekile nje lapho ukhetha ukuxuba imishini. Cabanga ngakho njengesiqondisi esisebenzayo ukukusiza ugweme amaphutha abizayo kulo lonke umkhiqizo wakho wokukhiqiza.