Ukuhlanganisa intuthuko, ukukhiqiza nokuthengisa, njengefektri yokuqala ye-emulsifier ye-Mixer.
Umshini wokugcwalisa nokuvala ishubhu le-RTV ozenzakalelayo ngokuphelele uyisisombululo esiphelele sokupakisha esenzelwe abakhiqizi be-RTV silicone sealants, izinamathiseli, neminye imikhiqizo ene-viscosity ephezulu. Ukusuka ezinqubweni ezenziwe ngesandla noma ezizenzakalelayo kancane uye ohlelweni oluzinikele lokugcwalisa ishubhu oluzenzakalelayo lunikeza izinzuzo eziguqulayo kwikhwalithi yomkhiqizo, ukusebenza kahle kokukhiqiza, kanye nokunciphisa izindleko zabasebenzi.
Lo mshini uphatha yonke imisebenzi yokupakisha kusukela ekunikezeni amashubhu kuya ekukhiqizweni komkhiqizo oqediwe, okudinga ukungenelela okuncane komuntu kanye nokuletha imiphumela eqhubekayo neyobungcweti.
Umshini uhlanganisa imisebenzi elandelayo ezenzakalelayo ngokulandelana:
1. Ukondla Ngeshubhu Okuzenzakalelayo
Amapayipi afakwa e-feeding hopper bese edluliselwa ngokuqondile esibambini sepayipi lesiteshi sokuqala ngamunye ngamunye, bese ethunyelwa nge-turntable ejikelezayo eziteshini ezilandelayo.
2. Ukulungiswa Kwendawo Nokuqondiswa
Indlela yokucindezela eyehlayo iqinisekisa ukubekwa kwepayipi okunembile, kuyilapho uhlelo lokulungisa isiqondiso oluhlanganisiwe oluzenzakalelayo lulungisa ukuqondiswa kwepayipi ukuqinisekisa ukuhambisana okufanele ngaphambi kokugcwalisa - kususa amaphutha okuhlunga ngesandla kanye nokubeka.
3. Ukugcwalisa Okunamandla Okuphezulu
I-piston ejikelezayo elawulwa yi-servo noma uhlelo lokulinganisa olune-viscosity ephezulu lufinyelela ukunemba kokugcwalisa okungaba ngu-±1%, okunciphisa imfucuza yezinto ezibonakalayo ezivela ekugcwaliseni ngokweqile noma ekugcwaliseni okungaphansi. Lokhu kubaluleke kakhulu kuma-silicone nama-glue e-RTV akhethekile abizayo.
4. Ukulungiswa Kokuvala Okunezigaba Ezimbili – Ukushisa Kwangaphakathi + Ukushisa Kwangaphandle
Ngemva kokugcwaliswa, inqubo yokuvala iqhubeka ngezigaba ezimbili zokushisa ezihlelekile:
Ukushisa Kwangaphakathi: Umoya oshisayo uvuthelwa embotsheni yepayipi ukuze kuthambe udonga lwangaphakathi, okwenza kube lula ukuvala okufanayo ngaphandle kokulimaza ubuso bepayipi langaphandle noma imidwebo ephrintiwe.
Ukushisa Kwangaphandle: Umsila weshubhu uboshiwe futhi ucindezelwe ngokushisa kusuka ngaphandle ukuze kufezwe ukuvalwa kokuhlanganiswa ngokucindezela kokushisa.
Lolu hlelo lokushisa oluphindwe kabili luqinisekisa ukuvalwa okuqinile, okungangeni moya ngenkathi kulondolozwa ukubukeka kwangaphandle kwepayipi. Kumapayipi epulasitiki nalaminated, ubuchwepheshe bokushisa umoya wangaphakathi buvimbela ukulimala kodonga lwangaphandle ngenkathi buthola imiphumela eqinile nenhle yokuvala.
5. Ukusikwa Kwemisila Okuzenzakalelayo
Ngemva kokuvala, umshini wenza ukusika umsila ngokuzenzakalela ukuze kususwe izinto ezisele, okukhiqiza ukusika okuhlanzekile nokubushelelezi okuthuthukisa ukubukeka kobungcweti kwephakeji eliqediwe.
6. Ukukhipha Okuzenzakalelayo
Amashubhu aqediwe alethwa ngokukhipha okuzenzakalelayo, okuqeda umjikelezo wokukhiqiza oqhubekayo ngokugcwele.
| Imininingwane | Ibanga Elijwayelekile |
|---|---|
| Isivinini Sokukhiqiza | Amashubhu angu-30–60/ngomzuzu (kufika ku-3,600/ihora) |
| Ukunemba Kokugcwalisa | ≤ ±1% |
| Ububanzi beThubhu | φ15–φ60 mm (kungenziwa ngezifiso) |
| Ubude beThubhu | 60–250 mm (kungenziwa ngezifiso) |
| Umthamo Wokugcwalisa | 3–250 ml/okulungisekayo |
| Ukucindezela Komoya Osebenzayo | 0.5 MPa |
| Uhlelo Lokulawula | I-PLC enesikrini sokuthinta se-HMI, isilawuli se-servo |
Ukuvikelwa Komkhiqizo Okuphakeme
Ama-silicone e-RTV ayaphola lapho echayeka emswakama womoya. Ukuvalwa komsila okuqondile komshini, okungangeni moya, kuqinisekisa ukuthi ithubhu livaliwe ngokuphelele, okuvimbela ukuphola ngaphambi kwesikhathi futhi kwandise isikhathi sokuphila.
Ukungcola Kwezinto Ezincane
Ukunemba okuphezulu kokugcwalisa (±1%) kunciphisa ukugcwala ngokweqile okubizayo kanye nokugcwalisa okungaphansi, isici esibalulekile sama-sealant akhethekile abizayo.
Ukwanda Kokukhiqiza
Njengoba isivinini sokukhipha singamashubhu angu-20-40 ngomzuzu, lo mshini usebenza kahle kakhulu kunemisebenzi eyenziwa ngesandla (ngokuvamile amashubhu angu-5-10 ngomzuzu), okwenza abakhiqizi bakwazi ukuhlangabezana nama-oda amakhulu futhi banciphise izikhathi zokuhola.
Ukupakisha Okungaguquguquki Nobungcweti
Ukugcwalisa okuhlanganisiwe, ukuvala, kanye nokusika umsila kuqinisekisa ukuthi wonke amashubhu aqediwe ngokuvala okucocekile, okufanayo kanye nokusika okuhlanzekile, okuthuthukisa ukubukeka kobungcweti komkhiqizo emashalofini okuthengisa.
Izindleko Zabasebenzi Ezincishisiwe Nokuphepha Okuthuthukisiwe
Ukwenza ngokuzenzakalelayo izinqubo zokugcwalisa, ukuvala, kanye nokuphatha kunciphisa isidingo somsebenzi wezandla kanye nemisebenzi ephindaphindwayo, kunciphisa izindleko zomsebenzi kanye nokunciphisa izingozi zokulimala emsebenzini.
Izinamathiseli ze-RTV silicone kanye nezinamathiselo
Imikhiqizo yamakhemikhali enokuqina okuphezulu
Izimonyo nama-cream (amashubhu amakhulu)
Amakhemikhali emithi kanye nezimboni
I-toothpaste, ama-gel, nama-paste
Njengomkhiqizi ochwepheshe wemishini yokugcwalisa nokuvala amashubhu, sinikeza:
Imishini eqinisekisiwe ye-CE ne-ISO9001
Ukucushwa okwenziwe ngezifiso ukuze kuhambisane nezinto ezahlukene zamashubhu, osayizi, kanye nezidingo zokukhiqiza
Ukulawulwa kwe-PLC kanye ne-HMI ngezingxenye ze-Siemens noma ze-Delta ukuze kusebenze ngokwethembeka nangokunembile
Usekelo oluphelele ngemuva kokuthengisa : isiqondiso sokufaka, ukuqeqeshwa komqhubi, kanye nosizo lobuchwepheshe oluqhubekayo
Xhumana nathi namuhla ukuze uxoxe ngezidingo zakho zokupakisha ze-RTV futhi ucele ikhotheshini eyenziwe ngokwezifiso.