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Export Case Study: How We Delivered a Custom JR-70S Homogenizer to an Italian Skincare Brand Under DDP Terms

Export Case Study: How We Delivered a Custom JR-70S Homogenizer to an Italian Skincare Brand Under DDP Terms 1
Background: The Client and Their Need

In May 2026, we received an inquiry from a mid-sized Italian skincare brand specializing in natural face creams, body butters, and moisturizing lotions. Their existing lab equipment – a basic overhead stirrer – was producing inconsistent emulsions with visible oil-water separation and occasional graininess in their high-oil-phase formulations.

Their specific requirements were:

  • Batch size: 0.3–5 Liters (micro-batch formula development)

  • Material viscosity: High (thick creams and butters)

  • Key concern: Eliminate emulsion instability and particle agglomeration

  • Operational preference: Compact, easy-to-clean, single-operator-friendly

  • Power supply: EU-standard 230V/50Hz with Schuko plug

They had previously evaluated two European-brand lab homogenizers but found them overpriced (€12,000–€18,000) and oversized for their small R&D bench.


Our Proposed Solution: JR-70S Manual-Lift Model

After reviewing their formulation viscosity and batch volume, we recommended the JR-70S manual-lift model with the following configuration:

  • Workhead: 70mm diameter, long-slot stator (optimized for high-viscosity creams)

  • Material: SUS304 hygienic stainless steel (standard, sufficient for their oil-water emulsion system)

  • Voltage: 230V/50Hz with EU Schuko plug

  • Accessories: Full set of spare rotors, stators, sealing rings, and drive bearings (recommended 12-month consumables kit)

The manual-lift model was selected because:

  • It precisely matched their 0.3–5L trial volume

  • The constant-force lift module allowed fast cup changes and cleaning between multiple daily trials

  • The modular workhead system gave them flexibility to test different stator types in the future


Technical Validation Process

Before order confirmation, we addressed over a dozen technical questions from their R&D team, including:

Question Our Response
Will the 70mm workhead handle 60% oil-phase creams? Yes – the long-slot design maximizes intake of high-viscosity materials. Provided test video showing complete emulsification within 3 minutes.
How repeatable are results across multiple batches? Stepless speed control and tool-free workhead exchange ensure identical process parameters. Provided data from 10 consecutive trials showing consistent particle size distribution.
Can the unit run 8 hours continuously? Yes – reinforced mechanical design supports 24/7 operation. Cooling fan and thermal overload protection are standard.
What is the cleaning procedure between different formulations? Workhead detaches in seconds; all wetted parts are mirror-polished for quick manual cleaning or ultrasonic bath. Provided step-by-step cleaning protocol.
Are spare parts readily available? Yes – we maintain stock of all consumables and can ship globally within 48 hours. Included a full consumables kit with the initial order.

We also sent a real-time test video showing the JR-70S homogenizing a cream formulation with viscosity similar to theirs – from initial coarse mixture to smooth, glossy emulsion in under 4 minutes. This visual demonstration was the key factor in gaining their full confidence.

Order confirmed: June 2026.


DDP Export Execution – Full Process Walkthrough

The order was placed under DDP (Delivered Duty Paid) terms, meaning we were responsible for all shipping costs, import duties, and door-to-door delivery to their Italian lab.

Step 1: Quality Control & Pre-Shipment Testing

After assembly, each unit underwent:

  • No-load continuous run test – 4 hours at 8,000 rpm to verify bearing stability and noise levels

  • Simulated cream homogenization test – Using a standard high-viscosity reference material to check seal integrity, temperature rise, and torque consistency

  • Lift mechanism test – 50 full up-down cycles to confirm smooth operation of the constant-force module

All test reports were documented and archived for traceability.

Step 2: Export Packaging

The equipment was packed in:

  • IPPC heat-treated export wooden crate (compliant with ISPM-15)

  • Inner layer: VCI anti-corrosion film wrapped around the machine

  • Middle layer: 50mm thick shock-proof polyethylene foam, custom-cut to fit the unit and accessories

  • Top layer: Desiccant bags to absorb humidity during sea freight

The crate exterior was clearly marked with:

  • Product model and serial number

  • Gross weight and dimensions

  • "Made in China" origin label

  • Destination: Italy, with port of entry (Genoa)

Step 3: Customs Documentation (DDP Compliance)

We prepared the following documents in full compliance with Italian customs requirements:

Document Details
Commercial Invoice Stated HS code (84798200 – mixing/kneading machines), correct declared value, separated freight and insurance charges
Packing List Itemized list of machine, accessories, and spare parts with individual weights and dimensions
Bill of Lading Sea freight from Shanghai to Genoa, with direct consignment to client's customs broker
Import Duty Calculation Accurately estimated using Italy's applied tariff rate + VAT (22%), included in the final DDP price to avoid surprises

All documents were reviewed by our forwarding partner and shared with the client 5 days prior to vessel arrival to ensure smooth customs clearance.

Step 4: Shipment Tracking & Client Communication

We provided the client with:

  • Weekly email updates on production, packaging, and shipping milestones

  • Scanned copies of all export documents upon vessel departure

  • Real-time vessel tracking link

  • Customs clearance guidance (contact information of their local broker, estimated duty amount, and clearance timeline)

Delivery completed: Within 35 days from order confirmation – on-time and without any demurrage or penalty charges.


Client Feedback & Current Status

“The JR-70S arrived in perfect condition. We have been using it daily for cream development, and the emulsion quality is noticeably superior to our previous stirrer. The spare parts kit gave us peace of mind. Thank you for the professional service throughout the entire process.”
— R&D Manager, Italian Skincare Brand (name withheld for confidentiality)

The client has since re-ordered additional consumables and is evaluating the electric-lift model for their upcoming 20L pilot batch line.


Key Takeaways for Exporters of Lab Equipment

Based on this experience, here are three practical lessons for selling laboratory homogenizers to European buyers:

  1. Visual validation sells – A short, real-material test video is more convincing than a 10-page spec sheet. Always offer to demonstrate the machine with the client's formulation parameters.

  2. DDP is competitive, but requires precision – European buyers appreciate all-inclusive pricing. However, incorrect HS code classification or undervalued declarations can cause costly delays. Work with experienced freight forwarders and double-check tariff rates.

  3. Spare parts packages build long-term trust – Offering a recommended consumables kit upfront signals that you understand their operational needs and reduces their perceived risk of buying from an overseas supplier.


Related Resources


📩 Contact me: maxwell5@mautotech.com 
📱 WhatsApp / WeChat: +86 18362371359

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