Iingcebiso Zokusebenza Komsasazi Womxube We-Vacuum

Intshayelelo

Emva kokuba iifektri ezininzi zithenge i-stainless steel vacuum mixer disperser, zihlala zidibana nengxaki efanayo: izixhobo ziphucukile kwaye zicwangciswe kakuhle, kodwa abaqhubi abazi ukuba bangazisebenzisa njani ngokuchanekileyo. Oku kukhokelela ekusebenzeni kakuhle kwemveliso kunye nomgangatho wemveliso ongaguqukiyo, okanye iimpazamo zokusebenza ezonakalisa izixhobo, zilibazise imveliso, kwaye zidale neengozi zokhuseleko.

Enyanisweni, ukusebenzisa i-stainless steel vacuum mixer disperser akunzima. Imigaqo ephambili kukulandela inkqubo, nikela ingqalelo kwiinkcukacha, kwaye uphephe iimpazamo eziqhelekileyo . Nangona ulwakhiwo lwentsimbi engenasici luhlala ixesha elide, ukusebenza ngokuchanekileyo kuko okwandisa iingenelo zalo, kwandisa ubomi bezixhobo, kwaye kuqinisekisa ukhuseleko lwemveliso.

Eli nqaku lenzelwe abaqhubi abasaqalayo kunye nabaphathi beeworkshop. Ligubungela iinkalo ezine ezibalulekileyo: ukulungiselela kwangaphambi kotyando, iinkqubo zokusebenza ezisemgangathweni, iimpazamo eziqhelekileyo ekufuneka ziphetshwe, kunye namanyathelo okhuseleko. Landela esi sikhokelo ukuze ukwazi ukusebenza ngokukhawuleza ngaphandle kwexesha lokungasebenzi, ukuphinda usebenze, okanye umonakalo wezixhobo.

1. Ukulungiselela Ngaphambi Kokusebenza: Amanyathelo ama-3 okuphepha iingxaki ekuqaleni

Ukulungiselela ngaphambi kotyando kubalulekile ekuthinteleni iimpazamo zokusebenza nokuqinisekisa ukhuseleko lwemveliso. Nokuba ishedyuli yemveliso ingxamiseke kangakanani na, musa ukulibazisa la manyathelo mathathu.

1.1 Ukuhlolwa kwezixhobo – Gxila kwiindawo ezi-3 eziphambili

① Umzimba wentsimbi engagqwaliyo kunye netanki:

• Jonga umzimba ukuba awunamikrwelo okanye izinto ezikhululekileyo

• Qinisekisa ukuba udonga lwangaphakathi lwetanki lucocekile kwaye akukho ntsalela yezinto ezivela kwiibhetshi zangaphambili (ukucoca ngokucokisekileyo kuthintela ungcoliseko oludibanisayo)

• Kwiitanki ezipolishwe ngesipili, kuphephe ukudibana nezinto ezibukhali ezinokubangela imikrwelo

② Izinto eziphambili:

• Qinisekisa ukuba iiblade ze-agitator (iblade ye-scraper enesantya esiphantsi, iishafti ze-disperser ezinesantya esiphezulu) azikhululekanga okanye zigugile

• Qinisekisa ukuba ii-PTFE scrapers zikwimeko entle

• Hlola izitywino zoomatshini kunye nezitywino zokugquma ukuze ubone ukuba azinamonakalo okanye ziyavuza na

③ Iinkqubo eziNcedisayo:

• Qinisekisa ukuba inkqubo ye-vacuum (i-vacuum pump, i-vacuum piping) icacile kwaye i-vacuum gauge ifundeka ngokuqhelekileyo

• Qinisekisa ukuba inkqubo yokuphakamisa i-hydraulic isebenza kakuhle ngaphandle kokunamathela

• Hlola inkqubo yolawulo lombane, iingcingo, kunye nezixhobo ezithintela ukuqhuma (xa zisetyenziswa ngamakhemikhali)

1.2 Ukulungiselela Izinto – Ziphephe Iingxaki Zezinto Ezichaphazela Ukusasazeka

① Izinto Ngaphambi Konyango:

• Izixhobo zesikrini ezifuna ukusasazeka kwangaphambili ukuze kususwe ukungcola kunye nee-agglomerates (ingakumbi izizalisi kunye nemibala)

• Oku kuthintela izinto ezihlanganisiweyo ukuba zingaxinanisi iiblade ze-agitator okanye zichaphazele ukufana kokusasazeka

② Umthamo weFeed yoLawulo:

• Landela ngokungqongqo iimfuno zomthamo wezixhobo xa ulayisha izinto

• Umthamo wokugcwalisa okwenyani akufuneki udlule kwi-70-80% yomthamo wetanki

• Gcina indawo eyaneleyo yokukhupha igesi nge-vacuum kunye nokwandisa izinto ngexesha lokushukuma

• Ukugqithisa imida kunokubangela ukugcwala kwezinto okanye ukungaphumeleli ekufezekiseni i-vacuum efunekayo

③ Ulandelelwano Lokongeza Izinto:

• Yongeza izinto ezinobungqindilili obuphantsi kuqala (i-base gum, izinyibilikisi)

• Emva koko yongeza kancinci izinto ezinomtsalane ophezulu (izizalisi, imibala)

• Oku kuthintela ukuhlangana kwezinto kunye nokunamathela eludongeni, kuphucula ukusebenza kakuhle kokusasazeka

1.3 Ukulungiselela uKhuseleko – Yakha iSiseko esiQinileyo soKhuseleko

① Izixhobo zokuzikhusela zobuqu (PPE):

• Kwizicelo zeekhemikhali, abaqhubi kufuneka banxibe iiglavu ezimelana ne-asidi/i-alkali, iiglasi zokhuseleko, kunye nempahla yokukhusela

• Ithintela ukudibana kwezinto eluswini okanye ukuchaphaza emehlweni

② Ukujonga imeko-bume yeWorkshop:

• Qinisekisa ukuba akukho nkunkuma okanye izinto ezinokutsha/eziqhumayo ezijikeleze izixhobo

• Qinisekisa ukuba umoya ungena kakuhle (ingakumbi xa kusetyenziswa izinyibilikisi)

• Susa iingozi ezinokubakho zokhuseleko

③ Uvavanyo lokungalayishi:

• Ngaphambi kokuba uqalise, sebenzisa izixhobo ngaphandle kwezinto eziyimfuneko imizuzu eli-1-2

• Qinisekisa ukuba ii-agitator blades zijikeleza kakuhle ngaphandle kwengxolo engaqhelekanga

• Qinisekisa ukuba inkqubo ye-vacuum isebenza ngokuqhelekileyo

• Qalisa ukulayisha izinto kuphela emva kokuqinisekisa ukuba akukho ngxaki

2. Inkqubo Eqhelekileyo Yokusebenza: Amanyathelo ama-5 Okusebenza Okusebenzayo Nokukhuselekileyo

Emva kokugqiba umsebenzi wokulungiselela, landela le nkqubo isemgangathweni enamanyathelo ama-5. Abaqalayo banokufikelela kulawulo oluchanekileyo, beqinisekisa umgangatho wokusasazeka kunye nokhuseleko lwemveliso.

Inyathelo 1: Ukulayisha Izinto (Kancinci, Ngokulinganayo, Kuphephe Ukuchitha)

1. Sebenzisa inkqubo yokuphakamisa i-hydraulic ukuze uphakamise kancinci isigqubuthelo

2. Qinisekisa ukuba itanki ibekwe kakuhle

3. Faka izinto kancinci kancinci etankini – shukumisa kancinci ukuze ungatshizi (okuya kungcolisa umzimba wentsimbi engagqwaliyo kwaye kufuneke ukucocwa ngakumbi) kwaye kuthintele ukuhlangana kwezinto ezantsi.

4. Emva kokulayisha, hlola ingaphakathi letanki ukuze ubone ukuba akukho nkunkuma okanye ii-agglomerates.

5. Sebenzisa inkqubo yokuphakamisa i-hydraulic ukuze wehlise kancinci isigqubuthelo

6. Tshixa isigqubuthelo ngokukhuselekileyo ukuqinisekisa ukuba sitywinwe ngomoya

Inyathelo lesi-2: Ukusebenza kweVacuum (Qinisekisa ukuba iVacuum iyahlangabezana neMigangatho, Kuphephe amaqamza)

1. Vula inkqubo yokucoca umoya ukuze uqalise ukuphuma

2. Jonga i-vacuum gauge ukuqinisekisa ukuba ifikelela kwinqanaba elifunekayo (ngesiqhelo ≤ -0.098 MPa)

3. Ukuba inqanaba le-vacuum alifikeleleki, yima ngoko nangoko uze uhlole:

   • Ingaba isigqubuthelo sitshixiwe ngokufanelekileyo?

   • Ngaba izitywini zonakele?

   • Ngaba kukho ukuvuza kwimibhobho ye-vacuum?

4. Emva kokuchonga nokusombulula ingxaki, qalisa kwakhona ukukhupha i-vacuum

5. Ixesha lokukhupha umoya lixhomekeke kwiimpawu zezinto eziphathekayo - ngesiqhelo imizuzu emi-5 ukuya kweli-10 - ukuqinisekisa ukususwa komoya ngokupheleleyo etankini

Inyathelo lesi-3: Ukusebenza kokuGuquka nokuSasazwa (Isantya esiphantsi kuqala, emva koko isantya esiphezulu - inkqubela phambili)

Nje ukuba i-vacuum ifikelele kwinqanaba elifunekayo:

1. Qalisa inkqubo yokuvuselela ulandela umgaqo othi "isantya esiphantsi kuqala, uze ukhawuleze kakhulu"

2. Qala ngokuqala i-scraper blade ekhawulezayo ukuze ijikeleze izinto kancinci kwaye ithintele ukunamathela eludongeni

3. Emva kwemizuzu eli-1-2, qala i-disperser shafts ekhawulezayo

4. Ngokusekelwe kwi-viscosity yezinto eziphathekayo, lungisa isantya kancinci (isantya esiphantsi: 0-33 rpm, isantya esiphezulu: 0-2800 rpm – i-VFD elungisekayo)

Amanqaku abalulekileyo okusebenza:

• Ngexesha lokusasazeka, jonga kakuhle imeko yezinto

• Ukuba kuvela ingxolo engaqhelekanga okanye ukuxinana kwezinto, yima ngoko nangoko, susa izinto ezidibeneyo, uze uqalise kwakhona.

• Kuphephe ukunyusa isantya ukuya kwiqondo eliphezulu ngaxeshanye - oku kunokubangela ukutshiza kwezinto okanye ukungcangcazela okugqithisileyo, okonakalisa umzimba wentsimbi engagqwaliyo okanye izinto ezishukumayo

• Ixesha lokusasazeka lixhomekeke kwiimfuno zezinto eziphathekayo – ngesiqhelo imizuzu engama-20-60 – ukuqinisekisa ukusasazeka okufanayo ngaphandle kwamasuntswana

Inyathelo lesi-4: Uhlengahlengiso loLawulo loBushushu (Lungisa njengoko kufuneka, thintela ukubola kwezinto)

Kwizinto ezifuna ulawulo lobushushu (umz., i-silicone sealant, i-lithium battery slurry):

1. Ngexesha lokuphazamiseka nokusasazwa, sebenzisa inkqubo yolawulo lobushushu

2. Lungisa ubushushu ngokweemfuno zenkqubo yezinto (uluhlu lolawulo: 0-150°C / 32-302°F)

3. Xa ufudumeza: yonyusa ubushushu kancinci ukuze uphephe ukuqhekeka ngequbuliso okunokonakalisa izinto

4. Xa upholisa: qalisa ngokukhawuleza ukujikeleza kwamanzi okupholisa ukuze ugcine ubushushu obuzinzileyo ngaphakathi komlinganiselo ofunekayo

Qaphela: Inkqubo yokulawula ubushushu efakwe ijakethi kwiitanki zentsimbi engagqwaliyo isebenza kakuhle kakhulu. Ukujonga rhoqo ubushushu kwanele – ukulungiswa rhoqo akufuneki kwaye kunokuchaphazela umgangatho wemveliso.

Inyathelo lesi-5: Ukukhupha kunye nokucoca (Ukucoca ngokucokisekileyo ukuze kuthintelwe intsalela)

Emva kokuba ukusasazwa kugqityiwe:

1. Kuqala yima imiphini yokusasaza enesantya esiphezulu, uze umise iblade yokukrwela enesantya esiphantsi

2. Cima inkqubo yokucoca umoya

3. Linda uxinzelelo lwetanki lubuyele kwinqanaba lomoya

4. Sebenzisa inkqubo yokuphakamisa amanzi ukuze uvule isigqubuthelo

5. Ukuba ixhotyiswe ngenkqubo yokukhupha (i-hydraulic extruder / ipompo yegiya ene-viscosity ephezulu), yiqalise ukuze ikhuphe izinto kancinci kancinci

6. Ngaphandle kwenkqubo yokukhupha amanzi, ukukhupha amanzi ngesandla kuyamkeleka - qinisekisa ukuba akukho zinto ziseleyo

Emva nje kokukhululwa:

• Coca itanki, ii-agitator blades, kunye nomzimba wentsimbi engagqwaliyo

• Sebenzisa amanzi acocekileyo okanye isixhobo sokucoca esingathathi cala ukuze usule intsalela yezinto eziphathekayo - nika ingqalelo ekhethekileyo eludongeni lwetanki kunye neebhleyidi

• Oku kuthintela ukwakheka kwekristale yezinto kunye nokubola kwezixhobo

• Emva kokucoca, vala isigqubuthelo uze usebenzise amanyathelo okukhusela uthuli kumsebenzi olandelayo

3. Iimpazamo Eziqhelekileyo Zabaqalayo: Iimpazamo ezi-5 Okufanele Uziphephe

Uninzi lweempazamo zokusebenza, ukonakala kwezixhobo, kunye nokusilela komgangatho wemveliso phakathi kwabaqalayo kwenzeka ngenxa yokungahoyi ezi nkcukacha zintlanu zilandelayo. Ukuphepha ezi ngxaki kuya konga ixesha kunye neengxaki ezinkulu.

Impazamo 1: Ukulayisha kakhulu – Ukudlula i-80% yoMthamo weTanki

Iziphumo:

• Ukungaxhamli ngokwaneleyo kunye nokusasazeka okungalinganiyo

• Ukungakwazi ukufikelela kwinqanaba le-vacuum elifunekayo ukuze kukhutshwe igesi ngokufanelekileyo

• Ukuphuphuma kwezinto, okungcolisa umzimba wentsimbi engagqwaliyo

• Umonakalo onokubakho kwinkqubo yombane

Indlela Echanekileyo Yokusebenza: Lawula ngokungqongqo umthamo wokutya ukuya kuthi ga kwi-70-80% yomthamo wetanki, ugcine indawo eyaneleyo.

Impazamo yesi-2: Ukuqala i-High-Speed ​​​​Disperser Ngaphambi kwe-Low-Speed ​​​​Scraper Blade

Iziphumo:

• Izinto ezingajikeleziswanga ngokupheleleyo - zinokuba sengozini yokuhlangana kunye nokunamathela eludongeni

• Ingxolo engaqhelekanga ngexesha lokusasazeka ngesantya esiphezulu

• Ukuxinana okunokwenzeka kwee-agitator blades, okonakalisa i-motor kunye nezinto eziyinxalenye yayo

• Ukusebenza kakuhle kokusasazeka okuphantsi kakhulu kunye nomgangatho wemveliso ongaphantsi komgangatho

Indlela Echanekileyo Yokwenza Oku: Qala nge-scraper blade enesantya esiphantsi kuqala, uze emva koko usebenzise i-disperser shafts enesantya esiphezulu - ulandelelwano oluqhubekayo.

Impazamo 3: Ukuqala Ukuxhathisa Nokusasaza Ngaphambi Kokuba Umshini Wokugalela Umoya Ufikelele Kwinqanaba Elifunekayo

Iziphumo:

• Umoya uhlala etankini

• Inani elikhulu lamaqamza adalwa ngexesha lokusasazeka

• Ukukhupha igesi engaphelelanga kukhokelela kwimingxunya okanye kwimingxunya kwiimveliso (i-silicone sealant, ii-coatings)

• Umgangatho wemveliso uyasilela kwiinkcukacha kwaye ufuna uhlengahlengiso

Indlela Echanekileyo Yokusebenza: Kufuneka ulinde de i-vacuum ifikelele kwinqanaba elifunekayo kwaye uqinisekise ukuba wonke umoya ususiwe ngaphambi kokuba uqale ukushukuma nokusasazeka.

Impazamo 4: Ukusebenzisa ii-arhente zokucoca ezidlakadlaka kakhulu kumzimba wentsimbi engagqwaliyo

Iziphumo:

• Izinto ezibangela ukubola kakhulu (i-hydrochloric acid, ii-alkalis ezinamandla) zihlasela umphezulu wentsimbi engagqwaliyo

• Ibangela amabala okugqwala, imikrwelo, kunye nomonakalo ekupholisheni kwesipili

• Inciphisa ubomi benkonzo yezixhobo

Indlela Echanekileyo Yokusebenza: Sebenzisa amanzi acocekileyo okanye izinto zokucoca ezingathathi cala ukuze usule intsalela yezinto eziphathekayo. Ziphephe izinto zokucoca ezidlakadlaka kakhulu.

Impazamo 5: Ukulibazisa Ukucoca Emva Kokusebenza - Intsalela Iyanyibilika

Iziphumo:

• Intsalela ekristalekileyo eludongeni lwetanki kunye neeblade ingcolisa iqela elilandelayo lezinto

• Izinto ezibunjiweyo kuba nzima ukuzisusa

• Ukuqokelelana kwexesha elide konakalisa izinto zentsimbi engagqwaliyo

• Ichaphazela ukusebenza kokutywina kwezixhobo kunye nokusebenza kakuhle kokusasazeka kwazo

Indlela Echanekileyo Yokusebenza: Coca izixhobo kwangoko emva kokukhupha - kungabikho ntsalela, akukho kristali.

4. Amanyathelo okhuseleko: Imithetho esisiseko engenakwaphulwa

Xa usebenzisa i-stainless steel vacuum mixer disperser, ukhuseleko luza kuqala. Kufuneka kulandelwe amanyathelo okhuseleko amane alandelayo ukuze kupheliswe iingozi.

1. Ungaze uvule isigqubuthelo okanye uchukumise ii-agitator blades kunye neendawo ezijikelezayo ngesantya esiphezulu ngelixa izixhobo zisebenza.

• Ukuba kufuneka uhlolwe, qala umise umatshini uze ukhuphe umbane

• Linda zonke izinto ziyeke ngokupheleleyo ngaphambi kokuba uqhubeke

2. Kwimveliso esekwe kwiikhemikhali nakwizinyibilikisi:

• Izixhobo ezithintela ukuqhuma mazivulwe

• Akukho kutshaya okanye amadangatye avulekileyo kufutshane nezixhobo

• Thintela iingozi zegesi ezinokutsha/eziqhumayo

• Qinisekisa ukuba umoya ungena kakuhle kwindawo yokusebenzela

3. Ukuba izixhobo zibonisa ingxolo engaqhelekanga, ukuvuza, i-vacuum engaqhelekanga, ukusilela kolawulo lobushushu, okanye ezinye iingxaki:

• Yima umatshini ngoko nangoko uze ukhuphe umbane

• Chonga kwaye usombulule ingxaki ngaphambi kokuba uqale kwakhona

• Ungaze unyanzele ukusebenza – oku kuya kwenza umonakalo ube mandundu kwizixhobo

4. Abaqhubi kufuneka bafumane uqeqesho lobungcali:

• Ukuqhelana neenkqubo zokusebenza kwezixhobo kunye namanyathelo okhuseleko kuyadingeka

• Kuphela ngabasebenzi abaqeqeshiweyo abanokusebenzisa izixhobo

• Ukusebenza okungagunyaziswanga okanye okungafanelekanga akuvumelekanga

Isiphelo: Ukusebenza ngokuchanekileyo kuphucula ixabiso lezixhobo

Ukuqina kunye nokuzinza kwe-stainless steel vacuum mixer disperser kuxhomekeke ekusebenzeni ngokuchanekileyo kunye nokugcinwa kwayo. Kwabaqalayo, khumbula le fomyula: ukulungiswa okufanelekileyo + iinkqubo ezisemgangathweni + ukuphepha iimpazamo eziqhelekileyo + ukugcina ukhuseleko = ubuchule obukhawulezileyo kunye nokusebenza okulula.

Ukusebenza ngokuchanekileyo akuqinisekisi nje kuphela umgangatho wemveliso ozinzileyo kunye nokusebenza kakuhle kwemveliso - kwandisa ubomi benkonzo yezixhobo, kunciphisa iindleko zokugcinwa, kwaye kuthintela ixesha lokungasebenzi kunye nokulungiswa kwakhona. Oku kuvumela i-stainless steel vacuum mixer disperser ukuba ibe "liqabane elithembekileyo" kwimveliso enkulu yefektri.

Ukuba abaqhubi badibana neengxaki ezithile ngexesha lokusebenza, jonga iinkqubo ezikweli nqaku zokusombulula iingxaki, okanye unxibelelane nomenzi wezixhobo ukuze ufumane isikhokelo sobungcali.