Kuphatikiza, kupanga ndi kugulitsa, ngati singano yoyambirira ya emulsifier.
Pankhani yosakaniza zinthu zokhuthala kwambiri za mankhwala, mphamvu zatsopano, mankhwala, ndi zipangizo zamagetsi, ma vacuum dual planetary mixers ndi ma vertical kneader akhala akusankhidwa kwambiri ndi zipangizo ziwiri. Chilichonse chili ndi mphamvu zake, komanso zofooka zake:
Makina osakaniza mapulaneti awiri amachita bwino kwambiri potulutsa mpweya wabwino komanso kuyeretsa mpweya m'malo otayira mpweya, koma amavutika akamagwiritsa ntchito zinthu zokhuthala kwambiri ngati "mtanda".
Zipangizo zokokera zoyimirira zimagwira ntchito bwino kwambiri podula ndi kukanda zinthu zodzaza kwambiri, koma zimakumana ndi mavuto pochotsa mpweya ndi kuyeretsa.
Kotero, kodi pali chipangizo chomwe chingathe kufalitsa mofanana komanso kuchotsa mpweya m'njira yothandiza ngati chosakaniza cha mapulaneti, komanso kupereka kukanda kwamphamvu komwe kumafunika kuti zinthu zikhale zolimba kwambiri?
Yankho ndi inde— Vertical Vacuum Planetary Kneader , yomwe ndi "zida zosakaniza za m'badwo wachitatu" zomwe kampani yathu yapanga pophatikiza zabwino za ukadaulo wonsewu kuti zisakanize zinthu zovuta kwambiri m'badwo wotsatira.
Mwachidule, ichi ndi "chosakaniza cha mapulaneti chomwe chimatha kukanda."
Ngakhale kuti ikusunga ubwino waukulu wa chosakaniza cha mapulaneti awiri chopanda mpweya ( kuyenda kwa mapulaneti + kuchotsa mpweya woipa ), imaphatikizapo ukadaulo waukulu wa makina osokera— masamba osokera amtundu wa Σ— omwe amapangitsa kuti njira ziwiri zosokera zigwirizane bwino.
Malo Aukadaulo:
Imalandira mphamvu zosakaniza zopanda mpweya komanso zochotsera mpweya za ma planetary mixers awiri.
Amagwirizanitsa ntchito zamphamvu zometa ndi kukanda za okanda
Zimadzaza kusiyana pakati pa "ma slurry oyenda pansi" ndi "ma slurry osayenda pansi" omwe zipangizo zachikhalidwe zimavutika nawo
Makina osakaniza mapulaneti awiri achikhalidwe amagwiritsa ntchito masamba amtundu wa chimango kapena a paddle omwe amagwiritsidwa ntchito makamaka potembenuza zipangizo. Masamba athu atsopano okanda a mtundu wa Σ amaphatikiza masamba a Σ a makina okanda ndi njira yoyendera mapulaneti:
Kusintha : Masamba awiri a Σ amazungulira mozungulira pakati pa thanki, akukankhira zinthu kuchokera pamakoma kupita pakati
Kuzungulira : Tsamba lililonse la Σ limazungulira pa mzere wake nthawi imodzi, ndikupanga ntchito yolimba yodula ndi kukanda
Kuyenda Kophatikizana : Zipangizo zimatambasulidwa mobwerezabwereza, kupindika, kufinyidwa, ndi kufalikira—mphamvu yosakaniza imaposa kwambiri ya zida zogwiritsira ntchito makina amodzi
Chinsinsi cha kugwira ntchito bwino kwa ulusi chili pa kuyanjana kwa masamba ndi khoma la thanki. Kudzera mu kuyesa kwakukulu, tapeza malo abwino kwambiri ochotsera (1.5-2.5mm) :
Zokulirapo pang'ono kuposa zokanda zachikhalidwe → zimachepetsa kutentha komwe kumayambitsa kukangana, kuteteza zinthu zomwe zimakhudzidwa ndi kutentha
Kakang'ono pang'ono kuposa makina osakaniza mapulaneti achikhalidwe → kamakhala ndi luso lolimba lometa ubweya
Chilolezo "choyenera" ichi chimalola zida kusinthana bwino pakati pa njira ziwiri zogwirira ntchito:
Ngati kufalikira kukufunika : Wonjezerani liwiro, gwiritsani ntchito ubwino wosakanikirana kwa mapulaneti
Mukafunika kukanda : Chepetsani liwiro, gwiritsani ntchito njira yokanda
Kodi chovuta kwambiri chomwe chimagwiritsidwa ntchito popangira utsi wachilengedwe ndi chiyani? Kuchotsa utsi m'thupi movutikira —zinthuzo zimaphwanyidwa mobwerezabwereza, zomwe zimapangitsa kuti thovu la mpweya liziphwanyidwa kukhala thovu laling'ono lomwe limatsekeredwa mkati, zomwe zimapangitsa kuti zikhale zovuta kutulutsa.
Yankho lathu:
Kapangidwe kapadera ka tsamba lopindika : Limazungulira zinthu mosalekeza mukakanda, zomwe zimapangitsa kuti "mphuno ipume"
Kapangidwe ka mapaipi oyeretsera mpweya : Doko lotulutsira mpweya lomwe lili pamalo omwe zinthu zambiri zimayendera kwambiri
Njira yochotsera mpweya m'magawo : Choyamba sakanizani pa mphamvu ya mpweya, kenako pang'onopang'ono ikani mpweya m'magawo kuti thovu lituluke mokwanira
Kuduladula mwamphamvu kumabweretsa kutentha—chilema choopsa cha zinthu zomwe zimakhudzidwa ndi kutentha. Tapanga njira ziwiri zodzitetezera kutentha :
Kuzungulira kwa Jekete : Madzi ozizira kapena mafuta ofunda amazungulira pakhoma la thanki kuti achepetse kutentha.
Kulamulira kwa PID Yanzeru : Kumasintha liwiro ndi kayendedwe kozizira kokha kutengera momwe kutentha kumayendera
Zotsatira : Ngakhale pokonza zinthu zokhala ndi kukhuthala kwakukulu, kutentha kumatha kulamulidwa mkati mwa ±2℃ kuchokera pamtengo womwe wayikidwa.
"Easy to clean" is the real test. We have systematically optimized针对 the cleaning difficulties of traditional kneaders:
Kapangidwe ka Tsamba Lotulutsa Mwachangu : Masamba a Σ amatha kuchotsedwa mu mphindi 15 popanda zida zapadera
Kapangidwe ka Tanki Yokweza : Tanki yosakaniza imatha kuchepetsedwa ndi madzi, zomwe zimapangitsa kuti malo ogwirira ntchito akhale otseguka kwathunthu
Rounded Corner Treatment : Malo onse okhudzana ndi zinthu amakhala ndi ngodya zozungulira mowolowa manja—no死角残留
Njira Yoyeretsera ya CIP Yosankha : Kuyeretsa kokha kopopera, koyenera kupanga mankhwala apamwamba
Ndemanga za Ogwiritsa Ntchito : Nthawi yoyeretsa yosintha mtundu yachepetsedwa kuchoka pa maola 3-4 ndi makina osokera achikhalidwe mpaka ochepera ola limodzi.
| Chizindikiro cha Magwiridwe Antchito | Chosakaniza Chachikhalidwe Chamitundu Iwiri cha Mapulaneti | Chophikira Chokhazikika Chachikhalidwe | Chotsukira Chathu Choyimirira cha Pulaneti Chopanda Vacuum |
|---|---|---|---|
| Zoyenera kukhuthala Range | 10k-5M cps | 100k-50M cps | 10k-50M cps (Kuphimba Konse) |
| Kudzaza Kwambiri Kwambiri | 60-70% | 80-90% | 80-90% (Njira Yokokera) |
| Kuchotsa mpweya m'zinyalala | ★★★★★ | ★★☆☆☆ | ★★★★☆ (Kuyandikira Mulingo wa Dziko) |
| Kumeta Nkhope | Pakatikati | Pamwamba | Zosinthika (Zochepa/Zapakati/Zapamwamba) |
| Kulamulira Kutentha | ★★★★☆ | ★★☆☆☆ | ★★★★★ (Kuziziritsa Kawiri) |
| Kuvuta Kuyeretsa | Pakatikati | Pamwamba | ★★★☆☆ (Kapangidwe Kofulumira Kochotsa Zinthu) |
| Kutha kwa Ntchito Zambiri | Wosakwatiwa | Wosakwatiwa | ★★★★★ (Ma mode awiri) |
Zipangizo : Silikoni yotenthetsera yodzazidwa ndi Alumina, ufa wokwanira 92%, mawonekedwe ake oyamba ngati mchenga wouma
Yankho Lachikhalidwe : Muyenera kugwiritsa ntchito kneader, koma kuchotsa gasi n'kovuta—chogulitsacho chili ndi ma thovu ang'onoang'ono
Zida Zathu :
Gawo 1 (Njira Yokanda): Kukanda kothamanga kwambiri, ufa wonyowetsedwa mokwanira
Gawo 2 (Njira Yapadziko Lonse): Wonjezerani liwiro, kuchotsa mpweya woipa m'malo otayira mpweya
Zotsatira : Kumaliza sitepe imodzi, popanda thovu, kusintha kwa magwiridwe antchito ndi 40%
Zipangizo : Chomatira choyendetsa mpweya chokhala ndi ma nanotubes a kaboni, kukhuthala kwa 150k cps, chosavuta kumeta
Yankho Lachikhalidwe : Kugwiritsa ntchito chosakanizira cha mapulaneti kungayambitse kusakanizika kosakwanira, pomwe kugwiritsa ntchito chosakanizira kungayambitse kudulidwa kwa machubu a kaboni.
Zida Zathu :
Sankhani "Low Shear Mode": Makamaka kuyenda kwa mapulaneti, kufalikira pang'onopang'ono
Magawo ofunikira amalembedwa okha, zomwe zimapangitsa kuti pakhale maziko opangira zinthu zambiri
Zotsatira zake : Machubu a kaboni akadali olimba, kufalikira kofanana, kupambana koyamba
Zipangizo : Gel ya polymer, imafuna kuchotsa mpweya woipa ndi kuukanda pang'ono
Yankho Lachikhalidwe : Njira ya magawo awiri—choyamba sakanizani mu makina osakaniza, kenako sinthani ku chosakanizira cha mapulaneti kuti muchotse mpweya.
Zida Zathu :
Njira imodzi: Choyamba sakanizani mofanana mu njira yokanda, kenako sinthani ku njira ya pulaneti kuti muchotse thovu la mpweya.
Zotsatira : Zimachotsa kusamutsa kamodzi, zimapewa kuipitsidwa, zimapangitsa kuti magwiridwe antchito achuluke kawiri
Kodi mungasankhe liti Vertical Vacuum Planetary Kneader yathu?
Kukhuthala kwa zinthu zosiyanasiyana : Ma slurry oyenda bwino komanso zinthu zonga mtanda zomwe zimakhala ndi kukhuthala kwakukulu.
Kuvuta kwambiri kwa kapangidwe kake : Kumafuna kufalikira bwino komanso kukanda mwamphamvu.
Zofunikira kwambiri pakuchotsa mpweya : Chogulitsacho sichiyenera kukhala ndi thovu, makina opukutira mpweya achikhalidwe sakwanira
Mitundu yosiyanasiyana, magulu ang'onoang'ono : Kusintha mitundu pafupipafupi ndi kuyeretsa kumafunika—kutsuka kwachikhalidwe kwa makina osokera sikopweteka kwambiri
Kafukufuku ndi Kukonzanso pakukula kwa kupanga : Ndikufuna mfundo zogwirizana pakati pa zida za labu ndi zoyeserera kuti muchepetse chiopsezo chokulitsa
Chidule cha Chiganizo Chimodzi : Ngati muli ndi kusiyana pakati pa "dual planetary" ndi "kneader," kapena ngati mukufuna mitundu yonse iwiri ya zida, ndiye kuti Vertical Vacuum Planetary Kneader yathu ndiye yankho lanu.
Chiyambi : Kampani imapanga zinthu za lithiamu batire ya silicon-carbon anode, zomwe zimaphatikizapo:
Gawo 1: Sakanizani ufa wa nano-silicon ndi binder (kukhuthala kwakukulu)
Gawo 2: Onjezani zinthu zoyendetsera mpweya ndi zosungunulira kuti muchepetse kutentha (kukhuthala kwapakati)
Malo Opweteka : Makina awiri omwe kale ankafunika—kneader + planetary mixer—kusamutsa zinthu n’kovuta, sikugwira ntchito bwino, ndipo kumakhala kosavuta kuipitsa.
Yankho Lathu : Chotsukira Chokha Chokha cha 50L Choyimirira Chopanda Utsi
Gawo Lokanda: Liwiro lotsika la 20 rpm, kukanda mwamphamvu kwa mphindi 30
Gawo Losungunula: Pang'onopang'ono onjezerani zosungunulira, onjezerani liwiro kufika pa 60rpm, kufalikira kwa mapulaneti
Gawo Lochotsa Mpweya: Vacuum -0.098MPa, pitirizani kusakaniza kwa mphindi 15
Zotsatira :
Makina amodzi amalowa m'malo mwa awiri, zomwe zimapulumutsa 40% mu ndalama zomwe zayikidwa
Nthawi yogwirira ntchito yachepetsedwa kuchoka pa maola 2.5 kufika pa maola 1.5
Palibe kusamutsa zinthu, kupewa kuipitsidwa, zokolola zimawonjezeka ndi 5%
Kupita patsogolo kwa sayansi ya zinthu kwabweretsa zinthu zambiri “zofunika”—zofuna kudzaza kwambiri pamene zikusungidwa bwino, mofanana; zosakaniza mwamphamvu pamene zikuteteza zinthu zobisika; zopangitsa kuti pakhale kuchotsedwa kwa mpweya wa vacuum pamodzi ndi kupanga bwino.
Zipangizo zachikhalidwe zogwiritsa ntchito makina amodzi zimavutika kukwaniritsa zosowa zovuta izi.
Vertical Vacuum Planetary Kneader , njira yathu yatsopano yothetsera vutoli. Si "patchwork" yophweka, koma kukonza bwino kuyambira pa mfundo mpaka kapangidwe, kuyambira kulamulira mpaka kuyeretsa, kukwaniritsadi izi:
Makina amodzi, njira ziwiri
Mtundu wokulirapo wa kukhuthala, wokhoza kugwira chilichonse
Kuchotsa mpweya m'thupi bwino, kuyeretsa kosavuta
Ngati njira zovuta zosakaniza zikukuvutitsani mutu, titumizireni uthenga kuti muyese zitsanzo—lolani kuti detayo izidzilankhulire yokha. Mainjiniya athu adzapereka malangizo okonzedwa bwino komanso kusankha zida kutengera zida zanu.
Chifukwa zipangizo zabwino kwambiri sizokwera mtengo kwambiri—ndizo zoyenera kwambiri.