Kubatanidza kukura, kugadzira uye kutengesa, seyekutanga-level-level mumulsifier fekitori.
Vertical Vacuum Planetary Kneader: Dual Planetary + Kneading Technology
I. Nhanganyaya: Kana Kusanganisa Mapuraneti Kuchisangana Nehunyanzvi Hwekukanya
Munyaya yekusanganisa zvinhu zvine viscosity yakakura yemakemikari, simba idzva, mishonga, uye zvinhu zvemagetsi, vacuum dual planetary mixers uye vertical kneaders zvagara zviri sarudzo mbiri dzemidziyo mikuru. Chimwe nechimwe chine simba racho, asiwo zvisingakwanisike:
Michina yekusanganisa mapuraneti maviri inobudirira pakuparadzanisa zvinyoro nyoro uye kubvisa gasi mu vacuum, asi inonetseka kana ichishanda nezvinhu zvakaita se "dough" zvakanyanya kusimba.
Makuni akamira anonyatsogona kuchekerera nekukanya zvinhu zvakazara, asi anosangana nematambudziko ekubvisa gasi nekuchenesa.
Saka, pane mudziyo unogona kupararira zvakaenzana uye kubvisa gasi zvinobudirira semusanganiswa wepasi, ukuwo uchipa kukanyiwa kwakasimba kunodiwa kuti ubate zvinhu zvakakora zvakanyanya here?
Mhinduro yacho ndeyekuti hongu— Vertical Vacuum Planetary Kneader , iyo chaiyo "midziyo yekusanganisa yechizvarwa chechitatu" yakagadzirwa nekambani yedu nekubatanidza zvakanakira matekinoroji ese ari maviri ekugadzira michina yekusanganisa zvinhu yakaoma zvikuru yechizvarwa chinotevera.
II. Chii chinonzi Vertical Vacuum Planetary Kneader?
Zvichitaurwa zviri nyore, iyi "musanganiswa wepasi unogona kukanya."
Kunyange zvazvo ichichengetedza mabhenefiti makuru emuchina wekusanganisa mapuraneti maviri ( kufamba kwepuraneti + kubvisa gassing ), inosanganisira tekinoroji huru yevakanyi vemakuni— Σ-type kneading blades —zvichizadzisa kusanganiswa kwakakwana kwenzira mbiri dzekusanganisa.
Nzvimbo yehunyanzvi:
Inogara nhaka kugona kwekusanganisa angle isina kufa uye kubvisa mweya mumhepo kwevacuum mixers maviri epasi
Inobatanidza mabasa akasimba ekugera nekukanya evagadziri vemakuni
Inozadza musiyano uripo pakati pe "slurry dzinoyerera" ne "non-flow doughs" iyo michina yechinyakare inonetseka nayo
III. Kuvandudzwa Kwehunyanzvi Hwekutanga: Kupfuura "1+1" Chete
1. Dhizaini yeMapuraneti Ekukanya Nemabhura
Michina yekusanganisa mapuraneti maviri yechinyakare inoshandisa maburi emhando yefuremu kana kuti emhando yepaddle ayo anonyanya kushanda pakutenderedza zvinhu. Maburi edu matsva ekukanya emhando yeΣ-type planetary anosanganisa maburi eΣ emakneader nehurongwa hwekufamba kwepuraneti:
Chimurenga : Mabanga maviri eΣ anotenderera pakati petangi, achisunda zvinhu kubva pamadziro kuenda pakati.
Kutenderera : Chidimbu chimwe nechimwe cheΣ chinotenderera padivi pacho panguva imwe chete, zvichigadzira kuchekwa kwakasimba uye kukanyiwa.
Kufamba Kwakabatana : Zvinhu zvinodzokororwa, kupetwa, kudzvanywa, uye kuparadzirwa—mugumisiro wekusanganisa unopfuura zvikuru muchina mumwe chete
2. Kuchenesa Kwakagadziriswa Kwemabhurugwa Kubva Kumadziro
Chinhu chikuru chinoita kuti kukanya kushande zvakanaka chiri mukubatana pakati pemaburi nemadziro etangi. Kuburikidza nekuyedza kwakakura, takaona nzvimbo yakakodzera yekuparadzanisa (1.5-2.5mm) :
Yakakura zvishoma pane makneader echinyakare → inoderedza kupisa kunokonzerwa nekukweshana, ichidzivirira zvinhu zvinonzwa kupisa
Kadiki zvishoma pane kanoshandiswa mukugadzira mapuraneti → kanochengetedza kugona kwakasimba kwekuchekerera
Kubviswa uku "kwakakodzera" kunobvumira michina kuchinja pakati pemamodhi maviri ekushanda zviri nyore:
Kana kupararira kuchidikanwa : Wedzera kumhanya, shandisa mabhenefiti ekusanganiswa kwepasi
Kana kukanya kuchidikanwa : Deredza kumhanya, shandisa chiito chekukanya
3. Sisitimu Yekubvisa Gass Yakavandudzwa
Chii chinonyanya kurwadza makneaker echinyakare? Kubvisa gasi kwakaoma —chinhu ichi chinodzvinyirirwa kakawanda, zvichiita kuti mabhuru emhepo adzvanyirirwe kuita mabhuru madiki akavharirwa mukati, zvichiita kuti aome kuburitsa.
Mhinduro yedu:
Dhizaini yakasiyana yekukombama kwebanga : Inoramba ichitenderedza zvinhu panguva yekukanya, zvichiita kuti "kufema kushande"
Marongerwo emapaipi evacuum akagadziridzwa : Chiteshi chekuburitsa mhepo chiri munzvimbo inonyanya kushandiswa zvinhu zvakawanda
Maitiro ekubvisa tsvina yakakamurwa : Tanga wasanganisa nemhepo yakamanikidzwa, wozoisa zvishoma nezvishoma kuti mabhurumu abude zvizere.
4. Sisitimu Yekudzora Kupisa Kwakangwara
Kucheka kwakasimba kunokonzera kupisa—chikanganiso chinouraya chezvinhu zvinonzwa kupisa. Takagadzira dziviriro mbiri dzekudzivirira kupisa :
Kutenderera kweJacket : Mvura inotonhorera kana mafuta anodziya anotenderera nepamadziro etangi kuti abvise kupisa kwakanyanya
Kudzora kwePID kwakangwara : Kunogadzirisa otomatiki kumhanya uye kuyerera kwekutonhorera zvichienderana nemhinduro yekupisa
Mhedzisiro : Kunyangwe pakugadzirisa zvinhu zvine viscosity yakakwira zvakanyanya, tembiricha inogona kudzorwa mukati me ±2℃ kubva pamutengo wakatarwa.
5. Dhizaini Yekuchenesa Nekukurumidza
"Easy to clean" is the real test. We have systematically optimized针对 the cleaning difficulties of traditional kneaders:
Chimiro cheBlade Rinoburitswa Nekukurumidza : Σ Mapadza anogona kubviswa mumaminitsi gumi nemashanu pasina zvishandiso zvakakosha
Dhizaini yeTangi Rekusimudza : Tangi rekusanganisa rinogona kudzikiswa ne hydraulic, zvichiita kuti nzvimbo yekushanda ive yakavhurika zvachose
Rounded Corner Treatment : Yese-yekubata-yekubata kumeso inoratidzira ane rupo akatenderedzwa makona—no死角残留
Sisitimu yekuchenesa yeCIP yesarudzo : Kuchenesa otomatiki spray, yakakodzera kugadzirwa kwemhando yepamusoro yemishonga
Mhinduro dzeMushandisi : Nguva yekuchenesa yekuchinja ruvara yakaderedzwa kubva pamaawa 3-4 nemidziyo yekukanyira yechinyakare kusvika pasi peawa imwe chete.
IV. Kuenzanisa KwemaParamita Ehunyanzvi: Data Rinotaura
| Chiratidzo Chekushanda | Musanganiswa Wemapuraneti Aviri Wechinyakare | Muchina weKukanya weChinyakare | Chigadziko Chedu Chepasi Chinokwenenzverwa Nemhepo Chakamira |
|---|---|---|---|
| Nzvimbo yeViscosity Inoshanda | 10k-5M cps | 100k-50M cps | 10k-50M cps (Kufukidza Kwakazara) |
| Kuzadza Kwakanyanya Kurodha | 60-70% | 80-90% | 80-90% (Nzira yekukanya) |
| Mhedzisiro yekubvisa gasi remhepo | ★★★★★ | ★★☆☆☆ | ★★★★☆ (Kusvika Padanho rePasirose) |
| Kupisa kweKucheka | Pakati nepakati | Yakakwirira | Inogadziriswa (Yakaderera/Yepakati/Yakakwirira) |
| Kudzora Tembiricha | ★★★★☆ | ★★☆☆☆ | ★★★★★ (Kutonhodza Kwembiri) |
| Dambudziko rekuchenesa | Pakati nepakati | Yakakwirira | ★★★☆☆ (Dhizaini Yekupatsanura Nekukurumidza) |
| Kugona Kwemabasa Akawanda | Kusaroora kana kuroorwa | Kusaroora kana kuroorwa | ★★★★★ (Maitiro maviri) |
V. Maitiro Akajairika Ekushandisa
Muenzaniso 1: Kugadzirwa Kwezvinhu Zvinofambisa Mafuta Zvinozadzwa Nemafuta Akawanda
Zvinhu : silicone inofambisa mafuta yakazadzwa neAlumina, huwandu hwehupfu hwe92%, mamiriro ekutanga akaita sejecha rakaoma
Mhinduro Yechinyakare : Unofanira kushandisa kneader, asi kubvisa gasi kwakaoma—chigadzirwa chacho chine mabhurugwa madiki
Midziyo Yedu :
Danho 1 (Kukanya Modhi): Kukanya zvine simba shoma, hupfu hwakanyoroveswa zvizere
Chikamu chechipiri (Planetary Mode): Wedzera kumhanya, kubvisa gasi mu vacuum
Mhedzisiro : Kupedza nhanho imwe chete, pasina mabara, kuvandudzwa kwekushanda zvakanaka ne40%
Muenzaniso wechipiri: R&D yeLithium Battery Conductive Adhesive
Zvinhu : Chinonamira chinofambisa mvura chine machubhu ecarbon nano, viscosity 150k cps, chinodzivirira kuchekwa kwemvura
Mhinduro Yechinyakare : Kushandisa muchina wekusanganisa mapuraneti kunogona kukanganisa kusanganiswa kwakakwana, nepo kushandisa muchina wekukanyira simbi kunogona kukonzera kuchekwa kwemachubhu ekabhoni.
Midziyo Yedu :
Sarudza "Low Shear Mode": Kunyanya kufamba kwepasi, kupararira zvinyoro nyoro
Zvikamu zvakakosha zvinorekodhwa otomatiki, zvichipa hwaro hwekuwedzera kugadzirwa
Mhedzisiro : Machubhu ecarbon anoramba aripo, akapararira zvakaenzana, kubudirira kekutanga
Chiitiko chechitatu: Matrix yeChipatara cheTransdermal Patch yekurapa
Zvinhu : Polymer gel, inoda kubvisa gasi mu vacuum uye kukanya zvine mwero
Mhinduro Yechinyakare : Nzira ine nhanho mbiri—tanga wakanya muchina wekukanya, wozoisa mumuchina wepasi kuti ubvise gasi.
Midziyo Yedu :
Maitiro edanho rimwe chete: Tanga wakanya zvakaenzana mu kneading mode, wobva wachinja kuenda ku planetary mode kuti ubvise mabubble emhepo.
Mhedzisiro : Inobvisa kutapurirana kamwe chete, inodzivirira kusvibiswa, inowedzera kushanda zvakanaka kaviri
VI. Mazano Ekusarudza Vashandisi
Ndirini pakusarudza Vertical Vacuum Planetary Kneader yedu?
Kuwanda kwekusviba kwezvinhu : Zvese zviri zviviri zvinoyerera uye zvinhu zvakaita semukanyiwa zvakanyanya.
Kuomarara kwekugadzirwa kwayo : Inoda kupararira zvakanaka uye kukanyiwa kwakasimba.
Zvinodiwa zvakanyanya zvekubvisa gasi : Chigadzirwa hachifanirwe kuva nemabhurumu, makneaker echinyakare haana kukwana
Mhando dzakasiyana-siyana, zvidimbu zvidiki : Kuchinja mavara kakawanda uye kuchenesa kunodiwa—kuchenesa kwemuchina wekubikisa makneader kunorwadza zvikuru
R&D yekuwedzera kugadzirwa : Kuda misimboti yakafanana pakati pemidziyo yerabhoritari neyemutyairi wendege kuderedza njodzi yekuwedzera kugadzirwa
Pfupiso yeMutsetse Mumwe : Kana wakasiyana pakati pe "dual planetary" ne "kneader," kana kuti uchida mhando dzese dzemichina, saka Vertical Vacuum Planetary Kneader yedu ndiyo mhinduro yakagadzirirwa iwe.
VII. Chidzidzo cheMushandisi: Sarudzo yeKambani Itsva yeZvinhu zveSimba
Nhoroondo : Kambani inogadzira zvinhu zve lithium battery silicon-carbon anode, maitiro acho anosanganisira:
Danho 1: Kanya upfu hwe nano-silicon uchishandisa binder (viscosity yakanyanya)
Danho rechipiri: Wedzera zvinofambisa mhepo uye zvinonyungudutsa mvura kuti zvinyungudutswe kuita slurry (pakati nepakati)
Pain Point : Michina miviri yaimbodiwa kare—kneader + planetary mixer—kutamisa zvinhu kwakaoma, hakushandi zvakanaka, uye kunogona kusvibiswa.
Mhinduro Yedu : Imwe 50L Vertical Vacuum Planetary Kneader
Chikamu Chekukanya: Kumhanya kwakaderera 20 rpm, kukanya kwakasimba kwemaminitsi makumi matatu
Chikamu cheDilution: Wedzera zvishoma nezvishoma zvinonyungudutsa, wedzera kumhanya kusvika 60rpm, kupararira kwepasi
Chikamu chekubvisa gasi: Vacuum -0.098MPa, ramba uchisanganisa kwemaminitsi gumi nemashanu
Mhedzisiro :
Muchina mumwe chete unotsiva miviri, zvichichengetedza 40% mukudyara
Nguva yekushanda yakaderedzwa kubva pamaawa maviri nehafu kusvika paawa imwe nehafu
Hapana kutamiswa kwezvinhu, kudzivirira kusvibiswa, goho rakavandudzwa ne5%.
VIII. Mhedziso: Yakaberekerwa kusanganisa zvinhu zvakaoma
Kufambira mberi mune zvesainzi yezvinhu kwakaburitsa huwandu huri kuwedzera hwezvinhu "zvinoda" - zvinoda kuzadza kwakawanda uku zvichiramba zvakanaka, zvakafanana; zvinoda kusanganiswa kwakasimba uku zvichidzivirira zvinhu zvinonzwa; zvichida kubvisa gasi pamwe chete nekugadzirwa kwakanaka.
Midziyo yechinyakare inoshandisa michina imwe chete inotadza kuzadzisa zvinodiwa izvi zvakaoma.
Vertical Vacuum Planetary Kneader , mhinduro yedu itsva yekugadzirisa izvi. Haisi "patchwork" iri nyore, asi kugadzirisa kwakazara kubva pamisimboti kusvika pachimiro, kubva pakudzora kusvika pakuchenesa, zvichinyatsoita:
Muchina mumwe chete, michina miviri
Hunhu hwakakura hwekusviba, hunokwanisa kubata chero chinhu
Kubvisa mweya zvinobudirira, kuchenesa kuri nyore
Kana maitiro akaomarara ekusanganisa zvinhu ari kukukonzera matambudziko, taura nesu kuti tiongorore mienzaniso—regai ruzivo rwuzvitaurire rwega. Mainjiniya edu achapa mazano akagadzirirwa maitiro acho uye kusarudzwa kwemidziyo zvichienderana nezvinhu zvako.
Nekuti michina yakanakisisa haisi iyo inodhura zvakanyanya—ndiyo yakakodzera zvakanyanya.
