Mayar da ci gaba, masana'antu da tallace-tallace, azaman masana'anta na farko na Emulsifier na farko.
Kneader ɗin Tsinkaye Mai Tsaye: Tsarin Dual Planetary + Fasahar Kneading
I. Gabatarwa: Lokacin da Haɗa Duniyar Duniya ya Haɗu da Fasahar Yin Kusa
A fannin haɗa kayan da ke da ɗanɗano mai yawa don sinadarai, sabbin makamashi, magunguna, da kayan lantarki, injin haɗa duniyoyi biyu na injin vacuum da kuma injinan vertical kneaders sun daɗe suna zama manyan zaɓuɓɓukan kayan aiki guda biyu. Kowannensu yana da nasa ƙarfin, amma kuma yana da nasa iyakokin:
Masu haɗa duniyoyi biyu sun fi ƙwarewa wajen watsawa da kuma cire iskar gas daga injin, amma suna fama da matsalar amfani da kayan da ke da ɗanko sosai kamar "kullu".
Masu yin kneading a tsaye sun fi ƙwarewa wajen sassaka da kuma murɗa kayan da suka cika sosai, amma suna fuskantar matsaloli wajen cire gas da tsaftacewa
To, akwai wani kayan aiki da zai iya samar da warwatse iri ɗaya da kuma rage iskar gas kamar na'urar haɗa duniyoyi, yayin da kuma yake samar da ƙarfi wajen murƙushewa da ake buƙata don sarrafa kayan da ke da matuƙar ɗanko?
Amsar ita ce eh— Vetical Vacuum Planetary Kneader , daidai da "kayan haɗin ƙarni na uku" da kamfaninmu ya tsara ta hanyar haɗa fa'idodin fasahohin biyu don haɗa kayan zamani masu wahala.
II. Menene Kneader Mai Tsabtace Tsabtace Na'urar Nutsewa?
A taƙaice dai, wannan "mahaɗin duniya ne wanda zai iya ƙullawa."
Duk da yake yana riƙe da manyan fa'idodin injin haɗakar duniyoyi biyu ( motsi na duniyoyi + cirewar injin tsabtace iska ), ya haɗa da fasahar ƙwanƙwasa - ruwan wukake na Σ - wanda ke cimma cikakkiyar haɗuwa ta hanyoyin haɗa guda biyu.
Matsayin Fasaha:
Yana gaji da haɗakar kusurwa mara mutuwa da kuma rage iskar gas na mahaɗan duniyoyi biyu.
Yana haɗa ƙarfin aikin sassaka da ƙullawa na masu ƙwanƙwasa
Yana cike gibin da ke tsakanin "ruwan da za a iya zubawa" da "kullu marasa zubawa" waɗanda kayan aikin gargajiya ke fama da su.
III. Sabbin Sabbin Fasaha: Fiye da "1+1" kawai
1. Tsarin Rufin Ƙullawa na Duniya
Injinan haɗakar duniyoyi biyu na gargajiya suna amfani da ruwan wukake masu siffar firam ko kuma waɗanda aka fi amfani da su wajen juya kayan. Ruwan wukake masu siffar Σ masu siffar duniyoyi suna haɗa ruwan wukake masu siffar Σ tare da tsarin motsi na duniyoyi:
Juyin Juya Hali : Ruwan wukake guda biyu Σ suna juyawa a tsakiyar tsakiyar tankin, suna tura kayan daga bango zuwa tsakiya
Juyawa : Kowace ruwan wukake Σ tana juyawa a kan tafin kanta a lokaci guda, tana haifar da ƙarfin yankewa da kuma murƙushewa
Motsin Haɗin Kai : Ana miƙa kayan aiki akai-akai, ana naɗe su, ana matse su, kuma ana warwatse su—tasirin haɗa su ya fi na kayan aikin injina ɗaya nesa ba kusa ba
2. Ingantaccen Rage Rage Ruwa zuwa Bango
Mabuɗin yadda za a haɗa ruwan wukake yana cikin hulɗar da ke tsakanin ruwan wukake da bangon tanki. Ta hanyar gwaji mai zurfi, mun ƙayyade mafi kyawun kewayon sharewa (1.5-2.5mm) :
Ya fi ɗan girma fiye da na gargajiya → yana rage samar da zafi mai ƙarfi, yana kare kayan da ke da saurin kamuwa da zafi
Ya ɗan ƙanƙanta fiye da na'urorin haɗakar taurari na gargajiya → yana da ƙarfin yankewa mai ƙarfi
Wannan "daidaitaccen tsari" yana bawa kayan aiki damar canzawa cikin sauƙi tsakanin yanayin aiki guda biyu:
Lokacin da ake buƙatar watsawa : Ƙara gudu, amfani da fa'idodin haɗakar duniya
Lokacin da ake buƙatar yin ƙullawa : Rage gudu, yi amfani da aikin yanke ƙullawa
3. Ingantaccen Tsarin Rufe Gass ɗin Injin
Menene babban abin da ke haifar da ciwon mannewa na gargajiya? Yana da wahalar cire gas daga jiki—abin yana yin ta matsewa akai-akai, yana sa kumfa ta shiga cikin ƙananan kumfa da suka makale a ciki, wanda hakan ke sa su yi wuya a fitar da su.
Maganinmu:
Tsarin lanƙwasa na musamman na ruwan wukake : Yana ci gaba da juya kayan yayin durƙusawa, yana ƙirƙirar "tasirin numfashi"
Tsarin bututun injin da aka inganta : Tashar fitar da iska tana cikin yankin da aka fi yawan jujjuyawar kayan aiki
Tsarin injin tsabtace iska : Da farko a gauraya a yanayin zafi, sannan a hankali a shafa injin tsabtace iska don ba da damar kumfa su fita gaba ɗaya
4. Tsarin Kula da Zafin Jiki Mai Hankali
Rasa ƙarfi ba makawa yana haifar da zafi - wani lahani mai haɗari ga kayan da ke da saurin kamuwa da zafi. Mun tsara tsarin kariya mai sarrafa zafin jiki guda biyu :
Zagayawan Jaket : Ruwan sanyaya ko man zafi yana zagayawa ta bangon tanki don rage zafi
Sarrafa PID Mai Hankali : Yana daidaita gudu da kwararar sanyaya ta atomatik bisa ga martanin zafin jiki
Sakamako : Ko da lokacin sarrafa kayan danko mai matuƙar yawa, ana iya sarrafa zafin jiki a cikin ± 2℃ na ƙimar da aka saita.
5. Tsarin Tsaftacewa da Sauri
"Easy to clean" is the real test. We have systematically optimized针对 the cleaning difficulties of traditional kneaders:
Tsarin Ruwan da ke Saki da Sauri : Ana iya cire ruwan wukake Σ cikin mintuna 15 ba tare da kayan aiki na musamman ba
Tsarin Tankin Ɗagawa : Ana iya saukar da tankin haɗawa ta hanyar amfani da ruwa, yana ƙirƙirar sararin aiki a buɗe gaba ɗaya
Maganin Kusurwoyi Rounded : Duk abubuwan da suka haɗa da kayan sun ƙunshi sasanninta mai karimci—babu 死角残留
Tsarin Tsaftace CIP na Zabi : Tsaftace feshi ta atomatik, wanda ya dace da samar da magunguna
Ra'ayoyin Mai Amfani : Lokacin tsaftacewar canza launi ya ragu daga awanni 3-4 ta amfani da manne na gargajiya zuwa ƙasa da awa 1.
IV. Kwatanta Sigogi na Fasaha: Bayanai Suna Magana
| Alamar Aiki | Injin haɗakar taurari biyu na gargajiya | Na'urar Gogewa ta Gargajiya a Tsaye | Kneader ɗinmu na Tsaye Mai Tsaye |
|---|---|---|---|
| Tsarin Danko Mai Aiwatarwa | 10k-5M cps | 100k-50M cps | 10k-50M cps (Cikakken Rufewa) |
| Loda Mafi Girman Cikawa | 60-70% | 80-90% | 80-90% (Yanayin Matsewa) |
| Tasirin Degassing na Injin | ★★★★★ | ★★☆☆☆ | ★★★★☆ (Matsayin Taurari Yana Gabatowa) |
| Ƙarfin Ragewa | Matsakaici | Babban | Ana iya daidaitawa (Ƙarami/Matsakaici/Babba) |
| Kula da Zafin Jiki | ★★★★☆ | ★★☆☆☆ | ★★★★★ (Sanyaya Biyu) |
| Wahalar Tsaftacewa | Matsakaici | Babban | ★★★☆☆ (Tsarin Rage Haɗawa da Sauri) |
| Ƙarfin Ayyuka da Yawa | Guda ɗaya | Guda ɗaya | ★★★★★ (Yanayi Biyu) |
V. Yanayin Aikace-aikace na yau da kullun
Yanayi na 1: Samar da Kayan Aiki Mai Cike da Zafi Mai Matuƙar Cikewa
Kayan aiki : silicone mai cike da zafi mai ɗauke da aluminum, yawan foda 92%, yanayin farko kamar busasshiyar yashi
Maganin Gargajiya : Dole ne a yi amfani da mannewa, amma cire gas yana da wahala—samfurin yana da ƙananan kumfa
Kayan Aikinmu :
Mataki na 1 (Yanayin Gogewa): Gogewa mai ƙarfi mai ƙarancin gudu, foda ya jike sosai
Mataki na 2 (Yanayin Duniya): Ƙara gudu, cire iskar gas daga injin
Sakamako : Kammalawa mataki ɗaya, babu kumfa, inganta inganci kashi 40%.
Yanayi na 2: Binciken da kuma Manne Mai Gudanar da Batirin Lithium
Kayan aiki : Manna mai sarrafawa wanda ke ɗauke da nanotubes na carbon, danko 150kcps, mai sauƙin yankewa
Maganin Gargajiya : Amfani da na'urar haɗa mahaɗi ta duniya yana haifar da rashin isasshen haɗuwa, yayin da amfani da na'urar haɗa mahaɗi yana haifar da yanke bututun carbon.
Kayan Aikinmu :
Zaɓi "Yanayin Ƙarƙashin Ragewa": Ainihin motsi na duniya, watsawa mai laushi
Ana yin rikodin mahimman sigogi ta atomatik, suna samar da tushe don haɓaka samarwa
Sakamako : Bututun carbon sun kasance cikin tsari, watsawa iri ɗaya, nasarar farko
Yanayi na 3: Matrix na Patch na Likita
Kayan aiki : Gel ɗin polymer, yana buƙatar cire gas mai amfani da iska da kuma matsewa matsakaici
Maganin Gargajiya : Hanya mai matakai biyu—da farko a cusa a cikin injin cusa, sannan a mayar da shi ga na'urar hadawa ta duniya don cire gas.
Kayan Aikinmu :
Tsarin mataki ɗaya: Da farko a haɗa daidai gwargwado a yanayin ƙullawa, sannan a canza zuwa yanayin duniya don cire kumfa na iska.
Sakamako : Yana kawar da canja wuri ɗaya, yana guje wa gurɓatawa, yana ninka inganci
VI. Shawarwarin Zaɓe ga Masu Amfani
Yaushe za a zaɓi Kneader ɗinmu na Vertical Vacuum Planetary?
Faɗin kewayon danko na abu : Duka slurries masu gudana da kayan da ke kama da kullu mai kama da danko mai yawa
Babban sarkakiyar tsari : Yana buƙatar warwatsewa mai kyau da kuma murɗawa da ƙarfi.
Bukatun degassing masu girma : Samfurin ba zai iya samun kumfa ba, maƙeran gargajiya ba su da isasshen
Iri-iri da yawa, ƙananan rukuni : Ana buƙatar canje-canjen launi akai-akai da tsaftacewa - tsaftace manne na gargajiya yana da zafi sosai
Tsarin Bincike da Ci gaba don Haɓaka Samar da Kayayyaki : Ana son ƙa'idodi masu daidaito tsakanin kayan aikin dakin gwaje-gwaje da na gwaji don rage haɗarin haɓaka
Takaitaccen Bayani Game da Jumla Ɗaya : Idan kuna da matsala tsakanin "dual planetary" da "kneader," ko kuma idan kuna buƙatar nau'ikan kayan aiki guda biyu, to Vertical Vacuum Planetary Kneader ɗinmu shine amsar da aka tsara muku.
VII. Nazarin Shari'ar Mai Amfani: Sabon Zaɓin Kamfanin Kayan Makamashi
Bayani : Wani kamfani yana samar da kayan haɗin silicon-carbon batir lithium, aikin ya haɗa da:
Mataki na 1: A haɗa foda nano-silicon da manne (mai matuƙar ɗanko)
Mataki na 2: Ƙara sinadaran da ke sarrafa iska da kuma sinadarai masu narkewa don narkewa su zama slurry (matsakaicin danko)
Wurin Ciwo : A da, ana buƙatar injuna biyu—ƙulli + mahaɗin duniya—gudanar da kayan abu abu ne mai wahala, ba shi da inganci, kuma yana iya gurɓata.
Maganinmu : Kneader ɗaya mai injin tsabtace jiki mai lita 50 na tsaye
Matakin Gogewa: Ƙaramin gudu 20 rpm, ƙwanƙwasawa mai ƙarfi na minti 30
Matakin Dilution: A hankali a ƙara ruwan da ke narkewa, a ƙara gudu zuwa 60rpm, yaɗuwar duniya
Matakin Rage Gasa: Vacuum -0.098MPa, ci gaba da haɗawa na minti 15
Sakamako :
Inji ɗaya ya maye gurbin biyu, wanda ya adana kashi 40% na jarin da aka zuba
An rage lokacin aiki daga awanni 2.5 zuwa awanni 1.5
Babu canja wurin kaya, guje wa gurɓatawa, yawan amfanin ƙasa ya inganta da kashi 5%
VIII. Kammalawa: An haife shi don haɗa abubuwa masu rikitarwa
Ci gaban da aka samu a fannin kimiyyar kayan aiki ya haifar da karuwar kayan da ake bukata—wadanda ke buƙatar yawan cikewa yayin da suke riƙe da daidaito mai kyau; suna buƙatar haɗakarwa mai ƙarfi yayin da suke kare abubuwan da ke da mahimmanci; suna buƙatar cire iskar gas daga injin tare da ingantaccen samarwa.
Kayan aikin gargajiya na injina guda ɗaya suna fama da wahalar biyan waɗannan buƙatu masu sarkakiya.
Tsarin Tsabtace ...
Inji ɗaya, hanyoyi biyu
Faɗin ɗanko mai faɗi, mai iya sarrafa komai
Ingantaccen tsaftacewa, sauƙin tsaftacewa
Idan hanyoyin haɗa abubuwa masu rikitarwa suna haifar maka da ciwon kai, tuntuɓe mu don gwajin samfura - bari bayanan su yi magana da kansu. Injiniyoyinmu za su ba da shawarwari na musamman kan tsari da zaɓin kayan aiki bisa ga takamaiman kayan aikinka.
Domin kayan aiki mafi kyau ba su fi tsada ba—su ne suka fi dacewa.
