Kubatanidza kukura, kugadzira uye kutengesa, seyekutanga-level-level mumulsifier fekitori.
Gwaro Rekusarudza Vacuum Yesimbi Isina Simba
Nhanganyaya
Mukugadzirisa makemikari, zvinhu zvekuvaka, simba idzva, mishonga uye maindasitiri ezvekudya, muchina wekuparadzira simbi isina ngura wava mudziyo "wakajairika" wekusanganisa nekuparadzanisa zvinhu zvine viscosity yakakura. Ungave uchigadzira silicone sealant, lithium battery slurry, kana electronic adhesives, mudziyo uyu une basa guru.
Kukosha kwayo kukuru kuri muzvikamu zvitatu:
Mashandisirwo ekupararira anodiwa zvakanyanya: Anobata zvinhu zvine viscosity yakakura kusvika mamiriyoni akati wandei e centipoise (cps), achipwanya ma powder agglomerates kusvika pa micron kana nanometer level kuti aparadzirwe zvakaenzana.
Kuramba ngura: Simbi isina ngura inorwisa maasidhi, alkalis uye makemikari anonyungudutsa, zvichiita kuti ishande zvakanaka kwenguva refu.
Kubvisa gasi ne vacuum: Kubvisa gasi ne vacuum nguva dzose panguva yekusanganisa kunobvisa mabubble emhepo, zvichiita kuti chigadzirwa chive chakasimba uye kuti chibatane.
Zvisinei, vachitarisana nemamodheru akasiyana-siyana uye zvakasiyana-siyana, vatengi vazhinji vanowira mumisungo yakafanana: kuenzanisa mitengo vasingafungi vachiregeredza kukodzera kwemaitiro , kana kunyengedzwa nekutaura kwevatengesi kuti vasarudze michina mikuru, isina kukodzera. Mugumisiro wacho unowanzova muchina unosvika kufekitori asi unoratidza "kuoma kushandisa", "kudhura kumhanya", kana "kusaenderana".
Gwaro iri richakuratidza zvinhu zvina zvakakosha pakusarudza , pamwe chete nezvinhu zvakakosha pakusarudza zvinoenderana neindasitiri , zvichikubatsira kuwana modhi chaiyo mumaminitsi matatu chete.
1. Zviyero Zvina zveKusarudza Zvinhu Zvikuru (Zvinofanira Kutariswa)
Kusarudza hakusi kwekuenzanisa nhamba dziri papepa rekuongorora - asi kufananidza nhamba idzodzo nezvinodiwa zvako chaizvo pakugadzira . Usasiya chero chimwe chezvinhu izvi zvina.
1.1 Sarudzo Yezvinhu: SUS304 vs SUS316L
Kusarudzwa kwesimbi isingasvibi kunosarudza zvakananga kuti mudziyo wacho unodzivirira ngura , kuchena kwechigadzirwa , uye nguva yebasa.
| Kuenzanisa | SUS304 | SUS316L |
|---|---|---|
| Kuumbwa kwemakemikari | 18% chromium + 8% nickel | 16% chromium + 10% nickel + 2% molybdenum |
| Kuramba ngura | Yakanakira maasidhi/maalkali akapfava | Yakanaka kwazvo, kunyanya kurwisa ma chloride ne salt spray |
| Mutengo wepakati | Nheyo yekutanga (1x) | Inenge 1.3–1.5x |
| Maitiro akajairika | Makemikoro akajairika, zvinhu zvekuvaka (silicone sealant), pendi, inki | Mishonga, chikafu, mabhatiri e lithium, ma "electronic pastes", zvinhu zvine munyu/chloride |
Zvinokurudzirwa:
Zvekushandisa zvemakemikari/kuvaka: SUS304 yakakwana uye inodhura zvishoma.
Bhatiri remishonga / chikafu / lithium: Rinofanira kushandiswa neSUS316L. Mishonga nechikafu zvinoda kutevedzera GMP; mabhatiri e lithium anonyanya kukanganiswa nesimbi (iron iron inogona kuzvikonzera kubuda kwemvura). 316L inopa kuchena kunodiwa uye kudzivirira ngura.
Zvinhu zvine munyu kana chloride (semuenzaniso, kubvisa munyu munyu, kugadzirwa kwebleach): Zvinodawo SUS316L - zvikasadaro, 304 ichaora mukati memwedzi.
1.2 Kusarudzwa kweVhoriyamu yeTangi: Maitiro Ekusarudza kubva pa500L kusvika ku5000L
Chinhu chikuru pakusarudza vhoriyamu saizi yebatch , kwete "yakakura ndiyo iri nani". Midziyo mikuru inotungamira ku:
Kurasika kwesimba kwezvikamu zvidiki
Kushandiswa kwemidziyo kwakaderera uye ROI yakareba
Kugara munzvimbo yakawandisa pasi
Saizi dzakajairika uye mashandisirwo:
| Saizi yeMidziyo | Inzwi Rinoshanda | Kubuda kweBatch | Kushandiswa Kwakajairika |
|---|---|---|---|
| 50–200L | 30–150L | 25–120 kg | R&D, kuyedzwa kwemutyairi, zvigadzirwa zvehunyanzvi zveboka diki |
| 300–500L | 200–400L | 160–320 kg | Mutsetse mudiki wekugadzira, matani 500–1,500 pagore |
| 800–1100L | 600–900L | 480–720 kg | Mutsetse wepakati wekugadzira, matani 1,500–5,000 pagore |
| 2000–3000L | 1500–2400L | matani 1.2–1.9 | Mutsetse mukuru wekugadzira, matani 5,000–10,000 pagore |
| 5000L | ~4000L | ~ matani 3.2 | Chikero chikuru kwazvo, > matani zviuru gumi pagore |
Zvinokurudzirwa:
Sarudza huwandu hwezvinhu zvinokwana zuva nezuva: Kugona kwezuva nezuva (matani) ÷ mabhechi pazuva = saizi inodiwa → verenga saizi yemidziyo.
Funga nezvenzvimbo yekushandira: Chigadziko che1100L chinotora nzvimbo inosvika 6–8 m², asi chinoda nzvimbo yekusimudza hydraulic (kukwirira kwedenga kushoma 4.5m) uye nzira dzekushandisa.
Modhi yematangi emuchina mumwe chete: Kana bhajeti richibvumira, funga nezvemuchina mumwe chete une matangi maviri kusvika matatu anofambiswa. Izvi zvinobvumira kugadzirwa nekuburitswa kwemvura panguva imwe chete, zvichiwedzera kushandiswa neanopfuura 50%.
1.3 MaParamita Ehunyanzvi Akakosha: Dhigirii reVacuum, Kumhanya & Kugadziriswa kweKutsamwisa
Aya ma parameter matatu anonyatso sarudza kugona kwemuchina kuita zvinhu.
(1) Dhigirii reVacuum - Kiyi yeKubvisa Gass
Tsanangudzo yakakosha: Kupisa kwemhepo kwakakosha kunofanira kusvika ≤ -0.098 MPa (gauge pressure).
Nei zvichikosha: Mabhurumu akasara mu silicone sealant kana mumidziyo yekubikisa anokanganisa zvakanyanya simba rekunamatira uye mashandiro ekudzivirira kupisa. Kusakwana kwe vacuum zvinoreva kubvisa gasi zvakakwana.
Nzira yekusimbisa: Kumbira bvunzo yekudonhedza mvura panzvimbo yacho - buda uchienda kunzvimbo inotonhorera, vhara vharuvhu, uye tarisa kukwira kwesimba. Mutemo wekugamuchira: ≤0.01 MPa inokwira paawa.
(2) Kumhanya & Kukurumidza - Kuona Kunyatsonaka Kwekupararira
Kukurunga kusingakurumidze: Kazhinji 20–60 rpm pakukwesha nekusanganisa macro-mixing.
Kupararira kwekukurumidza: Kazhinji 0–1500 rpm (VFD-controlled). Chiyero chikuru ndechekumhanya kwemupendero ≥ 20 m/s .
Fomura yekumhanya kwetip: V = π × D × N ÷ 60 (V = kumhanya kwetip m/s, D = dhayamita yedhisiki inopararira mumamita, N = rpm)
Zvinokurudzirwa: Kune nano-upfu kana zvinhu zvinoda kupfava kwe ≤10 μm, kumhanya kwemupendero kunofanira kusvika ≥25 m/s.
(3) Kugadziriswa kweKutsamwisa - Kudiwa kweKugadzira Migove Mitatu
Dhizaini huru ndeye triple-shaft agitation :
| Mugodhi weAgitator | Kufamba | Rudzi rweImpeller | Basa |
|---|---|---|---|
| Mugodhi wepakati unomhanya zvishoma | Kutenderera kwepasi | "Gomo" chikwapuro che "scraper" | Inokwenya madziro/pasi petangi, ichisundira zvinhu kunzvimbo inomhanyisa zvakanyanya |
| Mipini miviri inomhanya zvakanyanya pamativi | Kutenderera nekukurumidza | Dhisiki yebhatafurayi inopinza + dhisiki yekuparadzira | Kucheka kwakanyanya, kuputsa ma agglomerate ehupfu |
Zvinokurudzirwa: Kune zvinhu zvine viscosity yakakura (silicone sealant, adhesives), triple-shaft inosungirwa . Magadzirirwo e-shaft maviri (asina shaft imwe inokurumidza) anodhura zvishoma asi anoderedza kushanda zvakanaka kwekupararira ne30–50% - hazvikurudzirwi.
1.4 Zvimwe Zvishandiso: Kudzora Kupisa, Hydraulic Lift & Discharge System
(1) Sisitimu Yekudzora Kupisa
Basa: Rinotenderera mvura inotonhodza kana kupfungaira netangi rakavharirwa kuti ridzore tembiricha yezvinhu.
Kana zvichidikanwa:
Kugadzirwa kwechisimbiso chesilicone: Chinofanira kuva nacho (kupisa kwakanyanya kunokonzera kubatanidzwa/kucheneswa)
Lithium battery slurry: Inofanira kuva nayo (kupararira kwayo kunounza kupisa; ma binders anonzwa tembiricha)
Mapendi/inki zvakajairika: Sarudzo
Zano rekusarudza: Simbisa nzvimbo yekuisa kupisa mujaketi uye iva nechokwadi chekuti tembiricha yacho yakarurama pa±2°C.
(2) Sisitimu yeKusimudza Hydraulic
Basa: Inosimudza nekudzikisa chivharo/chifukidziro kuti zvive nyore kuchaja, kuchenesa uye kuchinja tangi.
Zvinokurudzirwa: Midziyo yakajairika - musafunge nezvemayuniti asina hydraulic lift, sezvo asinganyanyi kushanda.
(3) Sisitimu Yekuburitsa Mvura (Hydraulic Extruder)
Basa: Inoburitsa paste ine viscosity yakakura kubva mutangi rekuparadzira muchina wekuzadza.
Kana zvichidikanwa:
Zvigadzirwa zvine viscosity yakakwira (silicone sealant, thermal grisi): Zvinofanira kuva nazvo - zvinhu hazvizofambi negiravhiti
Mvura ine viscosity yakaderera: Inogona kushandisa pombi kana gravity discharge
Zano rekusarudza: Iva nechokwadi chekuti chinobuda muchina chinoenderana netangi rekuparadzira. Simba rekubvisa rinodiwa: ~ matani zana patangi re200L, matani mazana maviri kusvika mazana matatu patangi re1100L.
2. Zvinhu Zvinokosheswa Pakusarudza Zvinhu Zvakasiyana Neindasitiri
Maindasitiri akasiyana anoyera zviyero izvi zvakasiyana. Pazasi pane zvinokosheswa muzvikamu zvitatu zvakajairika.
2.1 Silicone Sealant / Indasitiri yeNamira
Hunhu: Kusviba kwakanyanya (mamiriyoni e cps), kuzara kweupfu hwakawanda, hapana kudiwa kwemabubble.
Zvinonyanya kukosheswa pakusarudza:
| Chiyero | Kugadziriswa Kunokurudzirwa | Chikonzero |
|---|---|---|
| Zvinhu | SUS304 | Inodhura zvishoma, yakakwana kushandisa iyi application |
| Kutsamwa | Mugodhi une shaft nhatu (muchina wekukwenya + muchina wekuparadzanisa miviri) | Kukwenya kwakakosha kudzivirira kunamira |
| Dhigirii reVacuum | ≤ -0.098 MPa | Kubvisa gasi zvakakwana kuti pave nesimba rekunamatira |
| Kudzora tembiricha | Kutonhodza nejaketi | Inodzivirira kubatanidzwa kwekubatana kunokonzerwa nekupisa |
| Kuburitswa | Hydraulic extruder | Zvinosungirwa - viscosity yakanyanya haifambi |
Pfupiso yemutsara mumwe chete: Dhigirii revacuum uye mashandiro ekukwesha ndiwo magumo ebasa - zvimwe zvinhu zvinogona kuenzaniswa.
2.2 Bhatiri reLithium / Indasitiri yeMishonga
Hunhu: Inonyanya kukanganiswa nesimbi, inoda kuenderana nekamuri rakachena, zvinhu zvinogona kukuvadza.
Zvinonyanya kukosheswa pakusarudza:
| Chiyero | Kugadziriswa Kunokurudzirwa | Chikonzero |
|---|---|---|
| Zvinhu | SUS316L | Kuramba ngura, kunodzivirira kusvibiswa kwemaion esimbi |
| Kupedzisa pamusoro | Kupolisha kwegirazi (Ra ≤ 0.4 μm) | Hapana zvasara, zviri nyore kuchenesa, zvinotevedzera GMP |
| Zvisimbiso | Chisimbiso chekanika kaviri | Kuderedza mwero wekubuda kwemvura, kunodzivirira kusvibiswa |
| Zvimwe zvinhu zvekusarudza | CIP (yakachena-munzvimbo) inosarudzwa yemishonga | Inosangana nezvinodiwa zvekusimbisa kucheneswa |
| Dhigirii reVacuum | ≤ -0.098 MPa | Kubvisa mweya pamwe nekubvisa hunyoro |
Pfupiso yemutsara mumwe chete: Kuchena kwezvinhu uye dhizaini isina marara ndizvo zvinonyanya kukosheswa - mutengo hausi wechipiri.
2.3 Indasitiri yePendi / Inki
Hunhu: Kusviba kwakaderera, zvinodiwa zve vacuum zvisinganyanyi kuoma, uye zvinodhura zvishoma.
Zvinonyanya kukosheswa pakusarudza:
| Chiyero | Kugadziriswa Kunokurudzirwa | Chikonzero |
|---|---|---|
| Zvinhu | SUS304 | Zvakakwana pakushandisa uku |
| Kutsamwa | Inogona kurerutswa (two-shaft kana single disperser) | Inoderedza mutengo wemidziyo |
| Dhigirii reVacuum | -0.06 kusvika -0.08 MPa | Inonyanya kushandiswa kubvisa furo - haisi yakakosha |
| Kudzora tembiricha | Sarudzo | Zvinoenderana nezvinhu chaizvo |
| Kuburitswa | Pombi kana simba regiravhiti | Kusviba kwakaderera kunoita kuti simba regiravhiti rifambe |
Pfupiso yemutsara mumwe chete: Zviyero zvekuenzanisa uye mutengo - tanga nekuisa zvinhu zvakakosha pakugadzirisa pasina kutsvaga "zvakazara".
3. Zvikanganiso Zvakajairika Zvekusarudza Zvekudzivirira
Chikanganiso 1: Kuregeredza Kushanda kweVacuum Seal - Midziyo Inotadza Kubata Vacuum Panzvimbo
Chii chinogona kuitika:
Muchina wekuchenesa unopfuura bvunzo dzefekitori asi unokundikana mushure mekuuendesa.
Zvinokonzera: Zvisimbiso zvisina kunaka, mapaipi anodonhedza mvura, kana pombi ye vacuum isina kukura.
Maitiro ekudzivirira:
Ita bvunzo yekudonhedza mvura panguva yekugamuchira: buda uchienda kune vacuum yekupedzisira, vhara vharuvhu, uye tarisa kukwira kwepressure ≤0.01 MPa paawa.
Simbisa kuti pombi yemuchina inoburitsa mvura inoyerera sei uye kuti kumhanya kwayo kunoenderana nehukuru hwemuchina.
Ongorora zvese zvinosungirirwa papombi pamwe negasket yechisimbiso chekuvhara.
Chikanganiso chechipiri: Kusarudza Ukuru Hwakanyanya - "Ngoro Hombe yeBhiza Diki"
Zvinoitwa nevatengi dzimwe nguva:
Tenga yuniti ye2000L "yekuwedzera mune ramangwana" apo kugadzirwa kwezuva nezuva kunoda mabheti e500L chete.
Migumisiro: Kushandiswa kushoma, marara esimba pachikamu chimwe nechimwe, kuwedzera ROI.
Maitiro ekudzivirira:
Verenga saizi yebatch inodiwa zvichibva pakukwanisa kwayo kwezuva nezuva uye huwandu hwebatch dzinokwanisika pazuva .
Funga nezvemuenzaniso wematangi emuchina mumwe chete - muchina mumwe chete wekuparadzira une matangi maviri kusvika matatu akasiyana. Shandisa matangi makuru pakugadzira zvinhu zvikuru, matangi madiki pakuedza kana kuti mabheti madiki.
Kana simba rekushandisa richichinja-chinja, funga kutenga imwe 500L izvozvi wozowedzera imwe gare gare, pane kutenga imwe yakakura kupfuura dzose pakutanga.
4. Pfupiso: Fomura Yekusarudza Core
Kusarudza hakusi kufungidzira - inzira yekufananidza yakarongeka . Yeuka fomura iyi huru:
Midziyo Yakakodzera = Zvinodiwa Pakuita × Magadzirirwo Ehunyanzvi ÷ Zvipingamupinyi zveBhajeti
Maitiro Ekuita Nhanho Nenhanho:
Danho 1 - Tsanangura mamiriro ako ezvinhu
Uchagadzira chigadzirwa chipi? (Silicone sealant? Lithium battery slurry? Pharmaceutical oil?)
Hunhu hwezvinhu? (Kusimba, kukora, kunzwa ma ions esimbi)
Chinangwa chako chezuva nezuva ndechei?
Danho rechipiri - Vhara ma core parameters
Zvinhu: SUS304 kana SUS316L?
Vhoriyamu: Dzokera shure-verenga kubva pahukuru hwebatch hunodiwa
Dhigirii reVacuum: ≤ -0.098 MPa inosungirwa here?
Kudzora tembiricha: Zvinodiwa here?
Danho rechitatu - Ita shanduko zvichienderana nebhajeti
Isa zvinhu zvisingadiwi (semuenzaniso, 316L yemishonga) pakutanga.
Cheka zvinhu zvisingakoshi (zvinodzivirira kuputika, CIP - chete kana zvichidikanwa)
Funga nezvematangi emuchina mumwe chete-akawanda kuti uvandudze mashandisirwo awo
Tafura Yekunongedzera Inokurumidza:
| Chinodiwa Chako | Kutungamirirwa Kwemidziyo Inokurudzirwa |
|---|---|
| Silicone sealant, matani 2,000 pagore | 800–1100L, SUS304, shaft ine triple-shaft, inotonhorera nejaketi, hydraulic extruder |
| Lithium bhatiri slurry, matani chiuru pagore | 300–500L, SUS316L, polish yegirazi, zvisimbiso zvemakanika zviviri |
| Mafuta emushonga, anoenderana neGMP | 200–300L, SUS316L, CIP sarudzo, dhizaini isina magumo |
| Pendi yakajairika, inoenderana nebhajeti | 500–800L, SUS304, kumutsa kwakapfava, kudiwa kwevacuum yakaderera |
| R&D, zvikwata zvidiki zvakawanda | Muenzaniso werabhoritari we5–50L, SUS304 kana 316L, matangi madiki akawanda |
