Semi-Auto Glue Filling Machine Manual: Operation & Maintenance Guide 2026
Introduction: Maximizing the Performance of Simple Equipment
The key is not just buying the semi automatic glue filling machine, but using it well. This article aims to be the practical manual by your machine, explaining in plain language how to operate it safely, perform daily maintenance, and quickly handle common issues, ensuring your semi-automatic glue filler runs stably and lasts long.
I. The "Three-Step" Safe Operation Procedure
1. Pre-Start Checks (3 Minutes):
-
Check Power & Air Supply: Ensure the power connection is secure and air pressure meets machine requirements (typically 0.6-0.8 MPa).
-
Check Cleanliness & Lubrication: Wipe the rotary table and fixtures clean. Check sliding parts like guide rails for lubrication.
-
Check Materials: Confirm sufficient glue supply with consistent properties (e.g., viscosity). Have the correct caps ready.
-
Test Run Without Load: Run the machine briefly without bottles or glue. Observe smooth operation of all parts and listen for unusual noises.
2. Operation During Production (Key to Man-Machine Coordination):
-
Find the Rhythm: The operator must synchronize with the machine's cycle. Placing empty bottles and caps should be smooth and deliberate. Avoid rushing, which can lead to misaligned bottles or crooked caps.
-
Visual Inspection: Quickly glance to ensure the manually placed cap is seated correctly before automatic tightening—this is the simplest step to prevent capping failures.
-
Regular Sampling: Randomly sample 3-5 finished bottles per hour. Check fill weight and cap tightness manually, and record the results.
3. Shutdown Procedure (5-Minute Wrap-up):
-
Execute Purge/Cleaning Cycle: After stopping material feed, let the machine run to expel residual glue from the lines, or use a dedicated cleaner (for fast-curing adhesives).
-
Thorough Cleaning: After shutting off power and air, wipe all glue-contact parts (filling nozzle, rotary table, fixtures) with an appropriate solvent to prevent cured glue buildup.
-
Basic Lubrication: Add a drop of lubricating oil to moving parts (e.g., rotary table bearings).
II. Daily & Periodic Maintenance Checklist
-
Daily Maintenance: Cleaning (Core Task!), checking for loose screws.
-
Weekly Maintenance: Checking air line connectors for leaks, cleaning the air filter element, lubricating main guide rails.
-
Monthly Maintenance: Checking the filling pump seals for wear (if leaking is suspected), verifying capping head torque accuracy (using a torque tester or comparing to the machine's new state), comprehensively tightening all connections.
III. Quick-Reference Guide for Common Troubles
| Problem | Possible Causes | Simple Solutions |
|---|---|---|
| Inaccurate Filling Volume | 1. Incorrect fill time setting | Re-set the fill time and calibrate by weight. |
| 2. Significant change in glue viscosity | Adjust fill time for viscosity or control raw material temperature. | |
| 3. Partial clog in filling nozzle or line | Execute cleaning procedure. | |
| Loose or Crooked Caps | 1. Manually placed cap was not seated properly | Remind the operator to place caps correctly. |
| 2. Incorrect capping head height | Adjust the capping head's vertical position according to bottle height. | |
| 3. Capping torque setting is too low | Appropriately increase the torque setting within the allowable range. | |
| Bottle Ejection Issues | 1. Low air pressure to ejection mechanism | Check main air supply pressure and adjust the valve for that mechanism. |
| 2. Cured glue debris in fixture blocking bottle | Stop machine and thoroughly clean the fixture. | |
| Rotary Table Jams | 1. Foreign object obstruction | Stop machine and clear area below the rotary table. |
| 2. Loose drive belt | Adjust motor position to tension the belt. |
IV. Advanced Tips for Easier Use
-
Label Fixtures: Color-code or number fixtures for different bottle sizes for quick and accurate changeovers.
-
Keep a "Master Sample": Place a perfect finished bottle near the machine as a reference for quick visual comparison and calibration.
-
Create a "Quick-Change Chart": Post a table on the machine listing parameters (fill time, capping torque, fixture number) for different products to avoid errors during changeovers.
Conclusion
The design philosophy of this semi-automatic filler is "simple and reliable." By following correct operating procedures and investing a few minutes in daily care, it will repay your production line with high reliability. Remember, treat the machine like a partner: careful, standardized operation is communication, regular maintenance is relationship upkeep, and prompt troubleshooting is problem-solving. This machine is destined to become the most dependable and enduring unit of productivity on your line.
