Umxubi we-Vacuum Powerful Disperser - Umgaqo woLwakhiwo kunye nokuSebenza ucacisiwe
1. Kutheni Ukhetha Ukwakhiwa Kwentsimbi Engagqwaliyo?
Intsimbi engagqwaliyo (ngokuyintloko i-304 okanye i-316L) yeyona nto iqhelekileyo kolu hlobo lwezixhobo ngenxa yezizathu ezilandelayo:
| Uphawu | Ingcaciso |
|---|---|
| Ukumelana nokugqwala | Iyamelana nokuhlaselwa ziikhemikhali ezivela kwizinto ezineasidi/i-alkaline kunye nezinto zokucoca |
| Ukucoca okulula | Umphezulu ogudileyo uthintela ukwakheka kwezinto, uhambelana nemigangatho yococeko ye-GMP |
| Akukho Ngcoliso | Ayikhuphi ii-ion zesinyithi ezinokungcolisa izinto, iqinisekisa ubunyulu bemveliso |
| Ukuqina | Amandla aphezulu oomatshini anika ubomi obude benkonzo |
Intsimbi engagqwaliyo ye-316L ine-molybdenum eyongeziweyo, enika ukumelana okuphezulu nokugqwala kwe-chloride. Iyacetyiswa ukuba isetyenziswe xa kusetyenziswe ityuwa okanye izinto ezigqwala kakhulu.
2. Ukwahlulwahlulwa kwesakhiwo esingundoqo
I-disperser enamandla ye-vacuum yentsimbi engagqwaliyo idla ngokuba nesakhiwo se-gantry sohlobo lwe-triple-shaft , esakhiwe ziinkqubo ezine eziphambili:
2.1 Inkqubo yoomatshini – "I-Skeleton" yezixhobo
Isakhelo seGantry: Sidityaniswe kwiipleyiti zentsimbi ezisindayo, sixhasa zonke iindlela zokushukuma kunye nobunzima bezinto, siqinisekisa uzinzo ngaphandle kokungcangcazela ngexesha lokusebenza ngesantya esiphezulu.
Inkqubo yokuphakamisa iHydraulic: Yenziwe ngeesilinda zehydraulic, iipiston, kunye neyunithi yamandla ehydraulic. Isiciko sinokuphakanyiswa size sehliswe ngokuthe nkqo, okwenza kube lula ukutshaja, ukucoca, kunye nokutshintsha itanki. Ukuphakama kunye nesantya sokuphakamisa zinokulungiswa ngokweemfuno zenkqubo.
2.2 Inkqubo Yokudubaduba Nokusasaza – "Intliziyo" Yesixhobo
Le yinxalenye ephambili egqiba ukusebenza kakuhle kokuxuba, kusetyenziswa uyilo lwentshukumo edibeneyo "yokujikeleza kweplanethi + ukujikeleza ngesantya esiphezulu" :
| Icandelo | Uhlobo lweNtshukumo | Uhlobo lwe-Impeller | Umsebenzi ongundoqo |
|---|---|---|---|
| Ishafti enesantya esiphantsi (embindini) | Ukujikeleza kweeplanethi (kujikeleze i-axis yetanki) | I-blade yesikrweqe "seNtaba" | Ikhuhla izinto ezisuka eludongeni/ezantsi kwetanki, ithintela iindawo ezifileyo, ityhala izinto ezisuka kwindawo enesantya esiphezulu |
| Iishafti ezinesantya esiphezulu ×2 (emacaleni) | Ukujikeleza ngesantya esiphezulu (malunga ne-axis yakho) | Idiski ye-butterfly impeller + disperser | Ivelisa amandla aphezulu okucheba, iqhekeza ii-agglomerates zepowder, ifezekisa ukusasazwa kwe-micron |
Iinkcukacha ezibalulekileyo: Isantya sesiphelo sediski yokusasaza ngesantya esiphezulu kufuneka sifikelele kwi-20 m/s okanye ngaphezulu ukuze isasazeke ngokufanelekileyo iipowders ze-nano-scale. I-Variable frequency drive (VFD) ivumela ukulungiswa kwesantya okungenasinyathelo.
2.3 Inkqubo yoVutha - Ukuqinisekisa ubuninzi beMveliso
Impompo yoVutha: Uhlobo lwe-rotary vane okanye uhlobo lwendandatho yolwelo, enesantya sokumpompa esihambelana nomthamo wetanki.
Isixhobo sokutywina: Ukhuseleko oluphindwe kabini ngesitywina soomatshini + isitywina seoli, ukuqinisekisa ukuba i-vacuum engaphakathi kwitanki inokufikelela kwi --0.098 MPa (uxinzelelo lwegeyiji).
Umsebenzi: I-vacuum ifakwa ngexesha lokuxukuxa ukuze kususwe amaqamza omoya kwizinto, kuthintela izithuba kwimveliso yokugqibela kwaye kuqinisekiswe amandla okunamathela kwe-sealant kunye noxinano lomphezulu.
2.4 Iinkqubo eziNcedisayo – Ukuphucula ukuSebenza lula
IiTanki Ezishukumayo: Zixhotyiswe ngee-casters ezantsi. Umatshini omnye ungadityaniswa neetanki ezininzi ukuze kwenziwe ngokutshintshana.
Ulawulo Lobushushu Olufakwe Ijakethi: Itanki inejakethi yangaphandle yokujikeleza amanzi okanye umphunga opholileyo, nto leyo evumela ulawulo oluchanekileyo lobushushu. Ukuveliswa kwe-silicone sealant kudla ngokufuna ulawulo lobushushu obungaphantsi kwama-40°C ukuthintela ukudityaniswa okubangelwa bubushushu.
I-Hydraulic Extruder: Izixhobo ezincedisayo ezisetyenziselwa ukukhupha intlama egqityiweyo ene-viscosity ephezulu kwi-disperser tank ukuze izaliswe kamva.
3. Inkqubo Yokusebenza (Ukusebenzisa Imveliso Yesitywina SeSilicone Njengomzekelo)
Ukutshaja → Ukuxuba Ukukrwela Ngesantya Esiphantsi → Ukusasazwa Ngesantya Esiphezulu → Ukukhupha igesi ngeVacuum → Ukukhupha
│ │ │ │ │
Ulwelo + Iipowders Zithintela ukunamathela eludongeni Ziyaphuka Ii-agglomerates Zisusa amaqamza I-Hydraulic extrusion
Amanyathelo aneenkcukacha:Ukutshaja: Izinto ezisisiseko (umz., i-107 gum), iipowders (calcium carbonate, i-silica), kunye nezongezo zifakwa etankini ngokwendlela esetyenzisiweyo.
Ukuxuba ngesantya esiphantsi: I-scraper blade isebenza malunga ne-20-60 rpm, ityhala izinto embindini.
Ukusasazwa ngesantya esiphezulu: Iidiski zokusasazwa zijikeleza ngesantya se-0-1500 rpm, zivelisa ukusika okuphezulu ukuze kuqhekezwe ii-agglomerates zepowder ukuya kwinqanaba le-micron.
Ukukhupha igesi ngeVacuum: Ukukhupha igesi ngeVacuum kusetyenziswa rhoqo ngexesha lokusasazwa ukuze kukhutshwe amaqamza omoya afakwe etankini.
Ukukhupha: Emva kokuba ukusasazwa kugqityiwe, itanki ifuduselwa kwi-hydraulic extruder ukuze ikhuphe imveliso egqityiweyo.
Isiphelo
Ngobunjineli obuchanekileyo obuquka i-triple-shaft 联动, i-vacuum degassing, kunye ne-hydraulic lifting, i-stainless steel vacuum powerful disperser isombulula ngokugqibeleleyo iindawo ezinzima zokusasazwa okufanayo kunye ne-degassing yezinto ezixineneyo. Ukuqonda ulwakhiwo lwayo kunye nomgaqo wokusebenza sisiseko sokukhetha ngokuchanekileyo kunye nokusebenza ngokufanelekileyo.
