Ukuhlanganisa intuthuko, ukukhiqiza nokuthengisa, njengefektri yokuqala ye-emulsifier ye-Mixer.
Isixubi Sokuhlakaza Esinamandla Sokuhlanza I-Vacuum – Kuchazwa Isimiso Sokwakheka Nokusebenza
1. Kungani Ukhethe Ukwakhiwa Kwensimbi Engagqwali?
Insimbi engagqwali (ngokuyinhloko engu-304 noma engu-316L) iyinto ejwayelekile yalolu hlobo lwemishini ngezizathu ezilandelayo:
| Isici | Incazelo |
|---|---|
| Ukumelana Nokugqwala | Imelana nokuhlaselwa ngamakhemikhali okuvela ezintweni ezine-asidi/i-alkaline kanye nezinto zokuhlanza |
| Ukuhlanza Okulula | Ubuso obubushelelezi buvimbela ukwakheka kwezinto, kuhambisana nezindinganiso zokuhlanzeka ze-GMP |
| Akukho Ukungcola | Ayikhiphi ama-ion ensimbi angangcolisa izinto, okuqinisekisa ubumsulwa bomkhiqizo |
| Ukuqina | Amandla aphezulu okusebenza ahlinzeka ngokuphila isikhathi eside kwenkonzo |
Insimbi engagqwali engu-316L iqukethe i-molybdenum eyengeziwe, enikeza ukumelana okuphezulu nokugqwala kwe-chloride. Kunconywa ukusetshenziswa okubandakanya usawoti noma izinto ezigqwala kakhulu.
2. Ukuhlukaniswa Kwesakhiwo Esiyinhloko
I-disperser enamandla ye-vacuum yensimbi engagqwali ivame ukuba nesakhiwo se-gantry sohlobo lwe-triple-shaft , esakhiwe yizinhlelo ezine eziyinhloko:
2.1 Uhlelo Lwemishini – "Uhlaka" Lwemishini
Uhlaka lwe-Gantry: Luhlanganiswe ngamapuleti ensimbi aqinile, lusekela zonke izindlela zokushukuma kanye nesisindo sezinto ezibonakalayo, luqinisekisa ukuzinza ngaphandle kokudlidliza ngesikhathi sokusebenza ngesivinini esikhulu.
Uhlelo Lokuphakamisa Ugesi: Lwakhiwe ngamasilinda e-hydraulic, ama-piston, kanye neyunithi yamandla e-hydraulic. Isembozo singaphakanyiswa futhi sehliswe siqonde phezulu, okwenza kube lula ukushaja, ukuhlanza, kanye nokushintsha kwethangi. Ukuphakama nesivinini sokuphakamisa kungalungiswa ngokuya ngezidingo zenqubo.
2.2 Uhlelo Lokuthuthumela Nokuhlakazeka – “Inhliziyo” Yemishini
Lena yingxenye eyinhloko enquma ukusebenza kahle kokuxuba, kusetshenziswa umklamo wokunyakaza okuhlanganisiwe "wokujikeleza kweplanethi + ukujikeleza kwesivinini esikhulu" :
| Ingxenye | Uhlobo Lokunyakaza | Uhlobo lwe-Impeller | Umsebenzi Oyinhloko |
|---|---|---|---|
| Umgodi onesivinini esiphansi (phakathi) | Ukujikeleza kweplanethi (kuzungeze i-axis yethangi) | I-blade yesikrufu "yentaba" | Ikhuhla izinto odongeni/ezansi kwethangi, ivimbela izindawo ezifile, isunduzela izinto endaweni yesivinini esikhulu |
| Amashafti anesivinini esikhulu ×2 (ezinhlangothini) | Ukujikeleza ngesivinini esikhulu (kuzungeze i-axis yakho) | Idiski ye-Butterfly impeller + disperser | Ikhiqiza amandla aphezulu okusika, iphula ama-agglomerate empuphu, ifinyelele ukuhlakazeka kwezinga le-micron |
Imininingwane Eyinhloko: Isivinini se-top yediski ye-disperser yesivinini esikhulu kumele sifinyelele ku-20 m/s noma ngaphezulu ukuze sisakaze ngempumelelo ama-nano-scale powders. I-Variable frequency drive (VFD) ivumela ukulungiswa kwesivinini okungenasinyathelo.
2.3 Uhlelo Lokuhlanza I-Vacuum – Ukuqinisekisa Ubuningi Bomkhiqizo
Iphampu Yokupompa: I-vane ejikelezayo noma uhlobo lwendandatho yoketshezi, enesivinini sokupompa esihambisana nomthamo wethangi.
Idivayisi Yokuvala: Ukuvikelwa okuphindwe kabili ngesivalo somshini + isivalo samafutha, ukuqinisekisa ukuthi i-vacuum engaphakathi kwethangi ingafinyelela ku --0.098 MPa (ingcindezi yokulinganisa).
Umsebenzi: I-vacuum ifakwa ngesikhathi sokushukuma ukuze kususwe amabhamuza omoya ezintweni, kuvinjelwe izikhala emkhiqizweni wokugcina futhi kuqinisekiswe amandla okunamathela kwe-sealant kanye nobuningi bomphezulu.
2.4 Izinhlelo Ezisizayo – Ukuthuthukisa Ukulula Kokusebenza
Amathangi Athuthwayo: Afakwe ama-caster phansi. Umshini owodwa ungahlanganiswa namathangi amaningi ukuze kukhiqizwe ngokushintshana.
Ukulawulwa Kokushisa Okufakwe Ijakethi: Ithangi linejakethi yangaphandle yokujikeleza amanzi noma umusi opholile, okuvumela ukulawulwa okunembile kokushisa. Ukukhiqizwa kwe-silicone sealant ngokuvamile kudinga ukulawulwa kokushisa okungaphansi kuka-40°C ukuvimbela ukuxhumanisa okubangelwa ukushisa.
I-Hydraulic Extruder: Imishini esekelayo esetshenziselwa ukukhipha i-paste eqediwe enokuqina okuphezulu ethangini lokusabalalisa ukuze kugcwaliswe okulandelayo.
3. Inqubo Yokusebenza (Ukusebenzisa Ukukhiqizwa Kwesivalo Se-Silicone Njengesibonelo)
Ukushaja → Ukuxuba Ukuklwebha Ngesivinini Esiphansi → Ukuhlakazwa Ngesivinini Esiphezulu → Ukususa Igesi Nge-Vacuum → Ukukhipha Igesi
│ │ │ │ │
Uketshezi + Uphuphu Kuvimbela ukunamathela odongeni Ukuphuka kwama-agglomerate Kususa amabhamuza I-Hydraulic extrusion
Izinyathelo Ezinemininingwane:Ukushaja: Izinto eziyisisekelo (isb., i-107 gum), izimpushana (i-calcium carbonate, i-silica), kanye nezithasiselo zifakwa ethangini ngokwendlela yokwakheka.
Ukuxuba Ngesivinini Esiphansi: I-blade yokuklwebha isebenza cishe ngesivinini esingu-20-60 rpm, isunduza izinto ziye phakathi nendawo.
Ukusabalala Okusheshayo: Amadiski e-Disperser ajikeleza ku-0-1500 rpm, okwenza kube nokugunda okuphezulu ukuze kuphulwe ama-agglomerate empuphu aze afike ezingeni le-micron.
Ukususa igesi nge-vacuum: Ukususa igesi nge-vacuum cleaner kusetshenziswa njalo ngesikhathi sokuhlakazeka ukuze kukhishwe amabhamuza omoya afakwe ethangini.
Ukukhipha: Ngemva kokuhlakazeka sekuqediwe, ithangi lithuthelwa ku-hydraulic extruder ukuze likhiphe umkhiqizo oqediwe.
Isiphetho
Ngobunjiniyela obunembile obuhlanganisa i-triple-shaft 联动, i-vacuum degassing, kanye ne-hydraulic lifting, i-vacuum steel enamandla e-vacuum disperser ixazulula kahle izindawo ezibuhlungu embonini zokusabalala okunzima okufanayo kanye ne-degassing yezinto ezi-high-viscosity. Ukuqonda isakhiwo sayo kanye nesimiso sokusebenza kuyisisekelo sokukhetha okufanele kanye nokusebenza kahle.
