Mayar da ci gaba, masana'antu da tallace-tallace, azaman masana'anta na farko na Emulsifier na farko.
Injin Haɗawa Mai Ƙarfin Watsawa na Injin Vacuum - An Bayyana Tsarin da Ka'idar Aiki
1. Me Yasa Za a Zabi Gine-gine na Bakin Karfe?
Bakin ƙarfe (musamman 304 ko 316L) shine kayan da aka saba amfani da su don wannan nau'in kayan aiki saboda dalilai masu zuwa:
| Halaye | Bayani |
|---|---|
| Juriyar Tsatsa | Yana jure wa harin sinadarai daga kayan acidic/alkaline da kuma abubuwan tsaftacewa |
| Sauƙin Tsaftacewa | Santsi mai laushi yana hana taruwar abu, yana bin ƙa'idodin tsafta na GMP |
| Babu Gurɓatawa | Ba ya sakin ions na ƙarfe waɗanda za su iya gurɓata kayan aiki, yana tabbatar da tsarkin samfurin. |
| Dorewa | Babban ƙarfin injina yana ba da tsawon rai na sabis |
Bakin karfe mai nauyin lita 316 ya ƙunshi ƙarin molybdenum, wanda ke ba da juriya ga tsatsa mai ƙarfi ga chloride. Ana ba da shawarar amfani da shi don amfani da gishiri ko kayan da ke da tsatsa sosai.
2. Rushewar Tsarin Jiki
Injin watsawa mai ƙarfi na bakin ƙarfe yawanci yana da tsarin gantry mai shaft uku , wanda ya ƙunshi manyan tsare-tsare guda huɗu:
2.1 Tsarin Inji - "Kwakwalwa" na Kayan Aiki
Gantry Frame: An haɗa shi da faranti na ƙarfe masu nauyi, yana tallafawa duk hanyoyin motsa jiki da nauyin kayan aiki, yana tabbatar da kwanciyar hankali ba tare da girgiza ba yayin aiki mai sauri.
Tsarin Ɗagawa na Hydraulic: Ya ƙunshi silinda na hydraulic, pistons, da kuma na'urar wutar lantarki ta hydraulic. Ana iya ɗaga murfin a tsaye, wanda hakan zai sauƙaƙa masa sauƙin caji, tsaftacewa, da sauya tanki. Ana iya daidaita tsayin ɗagawa da saurinsa bisa ga buƙatun tsari.
2.2 Tsarin Tashi da Watsawa – "Zuciyar" Kayan Aiki
Wannan shine babban ɓangaren da ke ƙayyade tasirin haɗakarwa, ta amfani da ƙirar motsi mai haɗakar "juyawa ta duniya + juyawa mai sauri" :
| Bangaren | Nau'in Motsi | Nau'in Impeller | Babban Aikin |
|---|---|---|---|
| Shaft mai ƙarancin gudu (tsakiya) | Juyawan taurari (a kusa da axis na tanki) | Ruwan scraper na "Mountain" | Yana goge kayan daga bangon tanki/ƙasa, yana hana wuraren da suka mutu, yana tura kayan zuwa yankin da ke da sauri sosai |
| Shafts masu sauri × 2 (gefe) | Juyawa mai sauri (a kusa da axis ɗinsa) | Faifan Butterfly impeller + disc discser | Yana samar da ƙarfin yankewa mai yawa, yana karya ƙwayoyin foda, yana cimma yaduwar micron-level |
Muhimman Bayanai: Saurin ƙarshen faifan watsawa mai sauri dole ne ya kai mita 20 ko sama da haka don yaɗa foda mai sikelin nano yadda ya kamata. Tuki mai canzawa (VFD) yana ba da damar daidaita saurin da ba shi da matakai.
2.3 Tsarin Injin Tsaftacewa - Tabbatar da Yawan Samfura
Famfon injin tsotsa: Nau'in zoben ruwa ko na robobi, tare da saurin famfo wanda ya dace da girman tanki.
Na'urar Rufewa: Kariya ta biyu tare da hatimin inji + hatimin mai, yana tabbatar da cewa injin da ke cikin tanki zai iya kaiwa -0.098 MPa (matsin lamba na ma'auni).
Aiki: Ana amfani da injin tsotsa yayin tashin hankali don cire kumfa daga kayan, yana hana gurɓataccen abu a cikin samfurin ƙarshe da kuma tabbatar da ƙarfin mannewa na mannewa da yawan saman.
2.4 Tsarin Taimako - Inganta Sauƙin Aiki
Tankunan da ake iya ɗauka: An haɗa su da na'urori masu juyawa a ƙasa. Ana iya haɗa injin ɗaya da tankuna da yawa don samar da su daban-daban.
Kula da Zafin Jiki Mai Jaket: Tankin yana da jaket na waje don zagayawa da ruwan sanyaya ko tururi, wanda ke ba da damar daidaita zafin jiki. Samar da manne na silicone yawanci yana buƙatar sarrafa zafin jiki ƙasa da 40°C don hana haɗin kai da zafi ke haifarwa.
Na'urar Fitar da Ruwa ta Hydraulic: Kayan aiki masu taimako da ake amfani da su don fitar da man shafawa mai ƙarfi daga tankin watsawa don cikewa daga baya.
3. Tsarin Aiki (Amfani da Samar da Silicone Sealant a Matsayin Misali)
Caji → Haɗawa Mai Sauri Mai Sauri → Watsawa Mai Sauri → Rage Gasasshen Injin Vacuum → Fitar da Wutar Lantarki
│ │ │ │ │
Ruwa + Foda Yana Hana Mannewa a bango Yana Karya agglomerates Yana Cire Kumfa Fitar ruwa daga na'urar haƙar ma'adinai
Matakai Cikakkun Bayanai:Caji: Ana ɗora kayan tushe (misali, 107 gum), foda (calcium carbonate, silica), da ƙari a cikin tanki bisa ga tsarin.
Haɗawa Mai Sauri: Ruwan scraper yana aiki a kimanin 20-60 rpm, yana tura kayan zuwa tsakiya.
Watsawa Mai Sauri: Faifan watsawa suna juyawa a 0-1500 rpm, suna samar da babban yankewa don karya foda agglomerates zuwa matakin micron.
Rufewar Injin Tsaftacewa: Ana amfani da injin tsabtace iska akai-akai yayin watsawa don cire kumfa daga cikin tankin.
Fitar da ruwa: Bayan an gama watsawa, ana mayar da tankin zuwa na'urar fitar da ruwa ta hydraulic don fitar da samfurin da aka gama.
Kammalawa
Ta hanyar injiniyan da ya dace, gami da shaft mai sau uku, cire gas daga injin, da kuma ɗagawa daga injin hydraulic, injin watsawa mai ƙarfi na bakin ƙarfe yana magance matsalolin masana'antu na watsewa iri ɗaya da kuma cire gas daga kayan da ke da ɗanko sosai. Fahimtar tsarinsa da ƙa'idar aikinsa shine ginshiƙin zaɓi mai kyau da ingantaccen aiki.
