Ukuhlanganisa intuthuko, ukukhiqiza nokuthengisa, njengefektri yokuqala ye-emulsifier ye-Mixer.
Njengemishini eyinhloko yokukhiqizwa kwemishini efektri, i-silicone sealant mixer yensimbi engagqwali isebenza ngaphansi kwemithwalo ephezulu isikhathi eside. Amaphutha amancane awanakugwenywa - i-vacuum ngeke ifinyelele amazinga adingekayo, imisindo engavamile evela ku-agitator, ukuvuza kwezinto, ukugqwala emzimbeni... Lezi zinkinga zingase zibonakale zincane, kodwa zithinta ngqo amashejuli okukhiqiza, okungenzeka zibangele ukungcola komkhiqizo, umonakalo wemishini, kanye nokulahlekelwa okungadingekile efektri.
Izisebenzi eziningi zokulungisa ziyasaba lapho kuvela amaphutha, aziqiniseki ukuthi zizoqala kuphi ukuxazulula izinkinga. Zivele zivale umshini bese zilinda ukulungiswa komkhiqizi, zichitha isikhathi esibalulekile sokukhiqiza. Eqinisweni, amaphutha amaningi avamile angaxazululwa ngokushesha uma imbangela isitholakele - ngaphandle kokudinga ochwepheshe abangochwepheshe endaweni.
Lesi sihloko senzelwe abasebenzi bokulungisa ama-workshop kanye nabaphathi bemishini. Sifingqa amaphutha ayisithupha avame kakhulu e-stainless steel silicone sealant mixers, sihlukanisa ngalinye "ngezimpawu zamaphutha + ukuhlaziywa kwembangela + izixazululo." Sihlanganisa namathiphu okuxazulula izinkinga eziphuthumayo kanye nezindlela zokuvimbela, okukusiza ukuthi uhlale uzolile lapho kuvela amaphutha, ubuyisele ngokushesha umkhiqizo, futhi ugweme isikhathi sokungasebenzi kanye nokulungisa kabusha.
Leli iphutha elivame kakhulu ngezixube ze-silicone sealant zensimbi engagqwali. Ngokuvamile lihlobene nezivalo, amapayipi, noma iphampu ye-vacuum, okuthinta ngqo ukusebenza kahle kokukhipha igesi ezintweni futhi kuholele kuma-bubbles, ama-voids, kanye nezinye izinkinga zomkhiqizo.
Ngemva kokuqala uhlelo lwe-vacuum, i-vacuum gauge ikhombisa ukufundwa okuphansi okungakwazi ukufinyelela ku-≤ -0.098 MPa, noma izinga le-vacuum alizinzile – liyashintshashintsha liye phezulu naphansi.
| Okubalulekile | Imbangela | Incazelo |
|---|---|---|
| 1 | Izisimbozo ezigugile noma ezonakele | Izindandatho zokuvala ezisebenza ngomshini noma izindandatho zokuvala ezimboziwe ziyaguga, zikhubazekile, noma zinezinsalela/ukungcola kwezinto ezisetshenziswayo ezindaweni zokuvala, okubangela ukuvuza komoya |
| 2 | Isembozo asikhiyiwe kahle | Ngemva kokuphakamisa nokwehlisa, isembozo asivalwanga ngokuphelele - izikhala zivumela umoya ukuthi ungene ethangini |
| 3 | Ukuvuza noma ukuvaleka kwepayipi le-vacuum | Ukuxhumeka kwamapayipi okuxegayo noma okonakele, noma izinsalela/ukungcola ngaphakathi kwamapayipi okubangela ukuvuza komoya noma ukugeleza okuvinjelwe |
| 4 | Ukwehluleka kwephampu yomshini wokuhlanza | Uwoyela wephampu ye-vacuum ephansi noma eyonakele, noma izingxenye zangaphakathi ezigugile ezinciphisa ukusebenza kahle kokupompa |
| 5 | Ukulayisha ngokweqile ethangini | Umthamo wezinto udlula u-80% womthamo wethangi - izinto zithatha isikhala se-vacuum, zivimbela izinga le-vacuum elidingekayo |
Hlola ukukhiya kwesembozo: Uma kungakhiywanga kahle, vala bese ukhiya isembozo futhi, bese uhlola kabusha izinga le-vacuum.
Hlola izivalo: Vula isembozo, hlanza izinsalela/ukungcola okuvela ezindaweni zokuvala. Hlola ukuthi izindandatho zokuvala zigugile noma zonakele. Uma kunjalo, zishintshe ngokushesha. Qinisekisa ukuthi izindawo zokuvala zilingana kahle ngemva kokushintsha.
Hlola amapayipi e-vacuum: Hlola uxhumano ngalunye lwepayipi ngalunye. Qinisa uxhumano olukhululekile. Lungisa noma shintsha amapayipi alimele. Susa izinsalela/ukungcola emapayipini ukuqinisekisa ukuthi kugeleza kahle.
Hlola iphampu ye-vacuum: Faka uwoyela wephampu ye-vacuum. Uma uwoyela unamafu noma wonakale, faka uwoyela omusha esikhundleni sawo. Uma iphampu yenza umsindo ongavamile noma ishisa ngokweqile, yima ukuze ihlolwe - hlola ukuguguleka kwengxenye yangaphakathi, ukulungisa noma ukushintsha njengoba kudingeka.
Hlola ivolumu yezinto: Uma zigcwele ngokweqile, susa izinto ezisele. Lawula ivolumu yokudla kuze kufike ku-70-80% womthamo wethangi, bese ususa futhi.
Uma kudingeka ukukhiqizwa okuphuthumayo, songa okwesikhashana ukuxhumana kwamapayipi bese uvala izikhala ngetheyipu yokuvala ukuze uthuthukise izinga le-vacuum. Bese uhlola kahle bese ushintsha izivalo ngesikhathi esilandelayo.
Uhlelo lokushukuma luyinhliziyo yemishini. Ukusebenza okungavamile kwe-agitator kuholela ekuhlakazekeni kwezinto ezingalingani kanye nokunciphisa ukusebenza kahle kokukhiqiza. Amacala amakhulu angalimaza injini, ibhokisi lamagiya, nezinye izingxenye eziyinhloko.
Ngemva kokuqala uhlelo lokushukuma, ama-agitator blades akhiqiza umsindo ongavamile (imisindo yokuhlikihla noma yokungqongqoza), anamathela ngesikhathi sokujikeleza, noma asebenze ngaphansi kwebanga lesivinini elidingekayo - okuholela ekusebenzeni kahle kokuhlakazeka okuphansi kakhulu.
| Imbangela | Incazelo |
|---|---|
| Isihlaseli sokujima kwezinto ezibonakalayo | Izinto ezingalungiswanga ezinama-agglomerate amakhulu afakwe ethangini, ezivimba ama-agitator blades |
| Ama-agitator blades axegayo noma angaqondile kahle | Ngemva kokusebenza isikhathi eside, amabhawodi okulungisa ayakhululeka noma imiphini ingahleleki kahle, okubangela ukuba ama-blade akhuhle noma ashaye udonga lwethangi |
| Ukwehluleka kwebhokisi legiya | Uwoyela wegiya onganele noma owonakele, noma amagiya/amabheringi angaphakathi agugile - okubangela ukudluliswa kwamandla okubi, ukulahlekelwa yisivinini, nomsindo ongavamile |
| Izinkinga zemoto | I-voltage engazinzile, izintambo ezixegayo, noma ukwehluleka kwenjini yangaphakathi - okubangela isivinini senjini esinganele noma ukusebenza okungajwayelekile |
| Ukuguguleka noma ukuguqulwa kwe-blade yesikrufu | Isikrweli se-PTFE esigugile noma esikhubazekile – ukuxhumana okungekuhle nodonga lwethangi, okubangela umsindo wokungqubuzana ngesikhathi sokujikeleza |
Misa ngokushesha bese unqamula ugesi. Susa izinto ezihlanganisiwe ethangini. Qinisekisa ukuthi akukho kuphazamiseka ngaphambi kokuqala kabusha.
Hlola ama-agitator blades: Qinisa ama-fixing bolts. Lungisa indawo ye-shaft ukuqinisekisa ukuthi awuthinti udonga lwethangi ngesikhathi sokujikeleza. Lungisa noma shintsha ama-blades agugile/agugile.
Hlola ibhokisi lamagiya: Faka uwoyela wokugcoba. Shintsha uma wonakalisiwe. Uma ibhokisi lamagiya lenza umsindo ongavamile noma lishisa ngokweqile, yima ukuze lihlolwe - hlola ukuguguleka kwengxenye yangaphakathi.
Hlola injini: Hlola i-voltage yenjini kanye nezintambo. Qinisa ukuxhumana okuxegayo. Lungisa i-voltage uma ingazinzile. Uma injini yangaphakathi yehluleka, xhumana nabasebenzi bokulungisa.
Hlola i-blade yokuklwebha: Buyisela i-PTFE scraper egugile noma ekhubazekile. Lungisa indawo yokuklwebha ukuqinisekisa ukuthintana okuqinile nodonga lwethangi, ugweme ukungqubuzana.
Izinkinga zokuvuza zivame ukuhlotshaniswa nezivalo, amapayipi, noma ithangi ngokwalo. Azigcini nje ngokuchitha izinto kodwa futhi zigqwala umzimba wensimbi engagqwali, zithinta impilo yemishini, futhi zidale ngisho nezingozi zokuphepha.
Ngesikhathi sokusebenza kwemishini, izinto ziyavuza phansi kwethangi, uxhumano lwesembozo, noma uxhumano lwamapayipi. Noma uwoyela uyavuza ohlelweni lwe-hydraulic noma ebhokisini legiya.
| Imbangela | Incazelo |
|---|---|
| Izisimbozo ezigugile noma ezonakele | Izivikelo zesembozo, izivikelo zemishini, noma izivikelo zamapayipi ziyaguga noma zigugile – okubangela ukuvuza kwezinto noma uwoyela |
| Ukushisela kwethangi eliqhekekile | Ukugqwala kwezinto zesikhathi eside kanye nokudlidliza kwemishini kubangela imifantu kuma-weld ethangi lensimbi engagqwali |
| Ukuxhumeka kwamapayipi okuxegayo noma okonakele | Ukuxhumeka kwepayipi le-vacuum elixegayo, ele-hydraulic, noma elikhipha amanzi – noma amapayipi alimele – okubangela ukuvuza |
| Ukwehluleka kwesistimu ye-hydraulic | Ukuvalwa okubi kweyunithi yamandla kagesi, amasilinda, noma amabhlogo e-valve - okubangela ukuvuza kukawoyela we-hydraulic |
| Isembozo asikhiyiwe kahle | Isembozo asikhiyiwe ngokuphelele – izindawo zokuvala ezingafakwanga kahle – okubangela ukuvuza kwezinto |
Misa bese unqamula ugesi. Hlanza izinto ezivuzayo kanye namafutha ukuze uvimbele ukugqwala komzimba wensimbi engagqwali.
Hlola izivalo: Buyisela izivalo ezigugile noma ezindala (izivalo zokumboza, izivalo zemishini, izivalo zamapayipi). Qinisekisa ukuthi zivaliwe kahle.
Hlola ama-weld ethangi: Uma kutholakala imifantu, xhumana nomkhiqizi ngokushesha ukuze kulungiswe ama-weld - vimbela ukwanda kwemifantu.
Hlola amapayipi: Qinisa ukuxhumana kwamapayipi. Lungisa noma shintsha amapayipi alimele.
Hlola uhlelo lwe-hydraulic: Hlola izivalo kuyunithi yamandla e-hydraulic, amasilinda, kanye namabhulokhi e-valve. Buyisela izivalo ezingxenyeni ezivuzayo. Faka uwoyela we-hydraulic.
Hlola isembozo: Phinda ukhiye isembozo ngokuphephile. Qinisekisa ukuthi izindawo zokuvala zilingana kahle ngaphandle kwezikhala.
Inzuzo eyinhloko yokwakhiwa kwensimbi engagqwali ukumelana nokugqwala. Kodwa-ke, ukusebenza noma ukulungiswa okungafanele kusengaholela ekugqwaleni, okuthinta ukubukeka kwemishini kanye nokumelana nokugqwala. Amacala amakhulu angagqwala ithangi futhi angcolise izinto.
Ukugqwala kwamachashaza noma ukugqwala kwemigqa kuvela emzimbeni wensimbi engagqwali noma odongeni lwangaphakathi lwethangi. Ukugqwala kungasakazeka, kuthinte ukubukeka nokusebenza kwemishini.
| Imbangela | Incazelo |
|---|---|
| Ukuklwebheka kobuso okungalungiswanga | Izinto ezibukhali ziklwebha ubuso bensimbi engagqwali, zilimaza ungqimba olungasebenzi. Uma zivezwa umswakama noma izinto ezibolayo, kuvela ukugqwala |
| Ukuthintana nezinto ezibola kakhulu | Ukuthintana isikhathi eside nama-asidi anamandla, ama-alkali, noma ama-chloride - noma ukuhlanza ngezinto ezilimaza kakhulu - kubangela ukugqwala nokugqwala kwendawo |
| Ukuhlanzwa okunganele | Izinsalela zezinto ezishiywe ezindaweni zensimbi engagqwali isikhathi eside ziyakhazimula futhi zigqwale indawo, zikhiqize ukugqwala |
| Indawo enomswakama ende | Umswakama kanye nomswakama e-workshop kubangela ukuchayeka emanzini isikhathi eside, okuholela ekungcoleni nasekugqwaleni |
Ukugqwala okuncane: Sula amabala okugqwala ngesihlanzi sensimbi engagqwali. Hlanza ngamanzi ahlanzekile. Sula okomile ngendwangu eyomile. Faka inani elincane le-ejenti yokulwa nokugqwala yensimbi engagqwali ukuze uthuthukise ukumelana nokugqwala.
Ukugqwala okumaphakathi/okukhulu: Izindawo ezigqwalile ezipholishiwe ngenhlanganisela yokupholishwa kwensimbi engagqwali ukuze ususe izendlalelo zokugqwala futhi ubuyisele ukukhanya kwendawo. Faka i-ejenti yokulwa nokugqwala. Uma kwenzeka ukugqwala okukhulu ezindongeni zangaphakathi zethangi okuthinta ikhwalithi yezinto ezibonakalayo, xhumana nomkhiqizi ukuze akulungise ngochwepheshe.
Ukuklwebheka kwesiphatho: Uma ukugqwala kubangelwa ukuklwebheka, qala ngokupholisha bese ulungisa ukuklwebheka, bese usebenzisa i-anti-rust agent ukuvimbela ukuphindeka.
Thuthukisa indawo ezungezile: Gcina indawo yokusebenzela inomoya omuhle futhi yomile. Gwema izimo ezimanzi isikhathi eside. Ungasebenzisi izinto zokuhlanza ezibola kakhulu. Gwema ukuthintana nezinto ezibola kakhulu.
Ukwehluleka kwesistimu yokulawula izinga lokushisa kuholela ekushiseni okungavamile kwezinto, okuthinta ikhwalithi yomkhiqizo (isb., ukwehluleka kokuxhumanisa i-silicone sealant, ukuwohloka kwe-lithium battery slurry) kanye nemishini engase ilimaze.
Ngemva kokuqala uhlelo lokulawula izinga lokushisa, izinga lokushisa alikwazi ukukhushulwa noma ukwehla, noma izinga lokushisa liyashintshashintsha kakhulu ngaphandle kwebanga elidingekayo (0-150°C / 32-302°F). Isibonisi sesilawuli sokushisa asivamile.
| Imbangela | Incazelo |
|---|---|
| Ukwehluleka kwenzwa yokushisa | Inzwa yonakele noma inokuzwela okunciphile - ayikwazi ukubona izinga lokushisa lethangi ngokunembile, okuvimbela ukulawulwa okuvamile kokushisa |
| Izinkinga zokudlulisa uwoyela/amanzi okupholisa ngokushisa | Uwoyela wokudlulisa ukushisa onganele noma owonakele, noma ukujikeleza kwamanzi okupholisa okungekuhle noma ukungasebenzi kahle kwamanzi - kunciphisa ukusebenza kahle kokushisa/kokupholisa |
| Ukwehluleka kwesilawuli sokushisa | Izingxenye zangaphakathi zesilawuli sokushisa zonakele - azikwazi ukuthola amasignali ezinzwa noma imiyalo yokulawula okukhiphayo |
| Ukuvaleka kwejakethi/ikhoyili | Izinsalela zesikali noma izinto ezingaphakathi kwejakethi yokulawula izinga lokushisa noma i-coil ivimba amapayipi, okuthinta ukudluliselwa kokushisa |
Hlola inzwa yokushisa: Buyisela inzwa eyonakele. Linganisa ukuzwela kwenzwa ukuqinisekisa ukutholwa kokushisa okunembile.
Hlola uwoyela wokudlulisa ukushisa / amanzi okupholisa: Faka uwoyela wokudlulisa ukushisa. Shintsha uma sewonakele. Hlola uhlelo lokujikeleza kwamanzi okupholisa - qinisekisa ukugeleza okubushelelezi. Faka amanzi okupholisa.
Hlola isilawuli sokushisa: Xhumana nabasebenzi bokulungisa ukuhlola isilawuli. Buyisela izingxenye zangaphakathi ezonakele ukuqinisekisa ukusebenza okuvamile.
Hlanza ijakethi/ikhoyili: Ngemva kokumisa umshini, hlanza isikali kanye nezinsalela zezinto ezibonakalayo ejakethini kanye nekhoyili. Qinisekisa ukuthi amapayipi abushelelezi ukuze uthuthukise ukusebenza kahle kokudlulisa ukushisa.
Ukukhishwa kabi kwezinto kuholela ezinsaleleni eziningi zezinto kanye nokungcola, kwandisa ubunzima bokuhlanza, futhi kunciphisa ukusebenza kahle kokukhiqiza.
Ngemva kokuhlakazeka okuphelele, izinto azikwazi ukukhishwa ngokushesha, noma inqubo yokukhipha iyenzeka ngezikhathi ezithile. Inani elikhulu lezinto lihlala ethangini, okwenza ukuhlanza kube nzima.
| Imbangela | Incazelo |
|---|---|
| Ukuvaleka kwesistimu yokukhipha amanzi | Izinsalela zezinto noma ukwakheka kwekristalu echwebeni lokukhipha noma emapayipini okukhipha kubangela ukuvaleka |
| I-viscosity yezinto ezibonakalayo iphezulu kakhulu | Ngemva kokuhlakazeka, ukuchachamba kwezinto kuphezulu kakhulu – ukugeleza okuncane kuholela ekukhishweni kancane |
| Ukugqokwa kwe-scraper blade | I-blade yokukrwela egugile noma i-PTFE yokukrwela ayikwazi ukususa ngokuphelele izinto ezindongeni zethangi nangaphansi - insalela eningi kakhulu |
| Ukwehluleka kwesistimu yokukhipha amandla | Ukwehluleka kwe-hydraulic extruder noma iphampu yegiya - amandla anganele abangela ukukhishwa okungapheli |
Hlanza uhlelo lokukhipha: Ngemva kokuma, hlanza insalela yezinto kanye nokwakheka kwekristalu kusuka echwebeni lokukhipha kanye namapayipi okukhipha. Qinisekisa ukuthi ukukhishwa kubushelelezi.
Lungisa ukuthamba kwezinto: Ngokusekelwe ezicini zezinto, engeza isinyibilikisi esifanele ukuze unciphise ukuthamba futhi uthuthukise ukugeleza.
Shintsha i-blade yokuklwebha: Shintsha i-blade yokuklwebha egugile kanye ne-PTFE yokuklwebha. Qinisekisa ukuthi izinto zisuswa ngokuphelele odongeni lwethangi kanye naphansi ukuze unciphise insalela.
Hlola uhlelo lokukhipha: Hlola i-hydraulic extruder noma iphampu yegiya. Thola amaphutha. Lungisa noma ushintshe njengoba kudingeka ukuqinisekisa ukusebenza okuvamile.
Uma kwenzeka amaphutha emishini ngokuzumayo ngesikhathi sokukhiqiza, landela lezi zinyathelo ukuvimbela ukwanda kwamaphutha nokunciphisa ukulahlekelwa:
| Isinyathelo | Isenzo |
|---|---|
| 1 | Misa bese unqamula ugesi ngokushesha. Kungakhathaliseki uhlobo lwephutha, qala umise umshini bese usika ugesi. Vimbela ukulimala okwengeziwe kwengxenye futhi uqinisekise ukuphepha komqhubi. |
| 2 | Xazulula amaphutha alula. Ngokusekelwe ezimpawini zamaphutha, beka phambili izinkinga ezilula njengezivalo, ukuxhumana okuxekethile, noma ukuvinjelwa. Uma kuxazululwa ngokushesha, qala kabusha bese uhlola ukuthi kwenzekani. |
| 3 | Ukulawulwa komonakalo ophuthumayo. Uma kuvuza izinto noma amazinga okushisa aphansi, hlanza ngokushesha izinto ezivuzayo bese uyeka ukudla – vimbela ukugqwala kwezinto ezilahliwe kanye nemishini. |
| 4 | Xhumana nochwepheshe bokulungisa. Uma kukhona amaphutha ayinkimbinkimbi (umonakalo wegiya, ukushintshwa kwethangi eliqhekekile), xhumana nomkhiqizi wemishini onezimpawu zamaphutha ukuze uthole isiqondiso sochwepheshe. Gwema ukulungisa okungaboni okungase kube kubi kakhulu. |
Ukuvimbela kungcono kunokuxazulula izinkinga. Ukulandela le mikhuba emithathu kunganciphisa kakhulu amaphutha avamile:
Landela ngokuqinile izinqubo zokusebenza kwemishini. Gwema ukulayisha ngokweqile, ukulungisa isivinini ngokweqile, ukuqala ukushukuma ngaphambi kokuba i-vacuum ifinyelele ezingeni elidingekayo, kanye neminye imisebenzi engafanele.
Sebenzisa ngokuqinile izinhlelo zokulungisa zansuku zonke, zamasonto onke, zanyanga zonke, kanye nezonyaka. Gxila ekuhloleni izivalo, uwoyela wokugcoba, uhlelo lwe-vacuum, kanye nohlelo lokulawula izinga lokushisa. Shintsha izingxenye ezigugile noma ezindala ngokushesha.
Vimbela izinto ezibukhali ekuklwebheni indawo yensimbi engagqwali. Ungasebenzisi izinto zokuhlanza ezigqwala kakhulu. Gcina indawo yokusebenzela inomoya futhi yomile. Sebenzisa izindlela zokuvikela uthuli, ukuvikela umswakama, kanye nezindlela zokuvikela ukugqwala.
Amaphutha avame kakhulu ngama-mixer e-silicone sealant ensimbi engagqwali ahlobene nokusebenza okungafanele kanye nokunakekelwa okunganele. Ngokwazi izindlela zokuxazulula izinkinga kanye nezixazululo kulesi sihloko, ungabona ngokushesha izimbangela futhi uxazulule izinkinga lapho kuvela amaphutha - ukugwema isikhathi sokungasebenzi, ukunciphisa imfucuza yezinto ezibonakalayo, kanye nokuvimbela umonakalo wemishini.
Kwabasebenzi bokulungisa, ukujwayelana namaphutha avamile kanye namasu okuxazulula izinkinga akugcini nje ngokuthuthukisa ukusebenza kahle komsebenzi kodwa futhi kwandisa isikhathi sokuphila kwemishini - kuvikela ukukhiqizwa kwemishini eminingi efektri. Uma kuvela amaphutha ayinkimbinkimbi angenakuxazululwa ngokuzimela, xhumana nomkhiqizi wemishini ngokushesha ukuze uthole ukwesekwa kochwepheshe - gwema ukulungiswa okungabonakali.