Ib lub tshuab nqus tsev uas muaj zog heev uas ua los ntawm cov hlau tsis xeb tuaj yeem tswj tau kev sib tov thiab kev sib kis, tab sis kom tsim tau cov khoom siv silicone sealant tau zoo thiab ruaj khov ntawm qhov ntau thiab tsawg, yuav tsum muaj cov kab ntau lawm tiav. Tsab xov xwm no piav qhia txog kev teeb tsa cov khoom siv tag nrho los ntawm kev pub mis mus rau kev sau, nrog rau cov ntaub ntawv qhia txog qhov muaj peev xwm sib phim thiab cov lus qhia txog kev teeb tsa hauv chaw ua haujlwm.
Hmoov/Kua Cia Khoom → Metered Conveying → Sib Tov & Dispersion (Core) → Discharge Transfer → Filling & Sealing → Khoom Tiav
│ │ │ │ │ │
Silos/Tanks Lub tshuab ntsuas qhov hnyav Lub tshuab nqus tsev Lub tshuab rho tawm hydraulic Lub tshuab sau khoom tsis siv neeg Lub tshuab palletizingCov Khoom Siv:
| Cheebtsam | Kev Ua Haujlwm |
|---|---|
| Silo cia hmoov | Khaws cov hmoov xws li silica thiab calcium carbonate (silo lossis lub thawv ntim khoom loj) |
| Chaw nres tsheb pub | Chaw pub khoom me me nrog lub tshuab sau hmoov av kom tiv thaiv cov hmoov av tawm |
| Cov ntsia hlau conveyor | Hloov cov hmoov kom ntau rau tus disperser |
| Lub kaw lus ntsuas | Load cell lossis flow meter nrog ± 0.5% qhov tseeb |
Cov Lus Qhia: Rau cov kab ntau lawm uas muaj peev xwm ≥500 tons / xyoo, pom zoo kom siv lub tshuab xa hmoov pneumatic tag nrho kom txo tau cov nqi zog ua haujlwm.
Cov Khoom Siv:
| Cheebtsam | Kev Ua Haujlwm |
|---|---|
| Lub tank cia kua | Khaws cov kua xws li 107 gum thiab silicone roj (feem ntau yog stainless hlau) |
| Hloov twj tso kua mis | Lub twj tso kua iav los yog lub twj tso kua diaphragm (haum rau cov kua uas muaj viscosity siab) |
| Lim | Inlet lim kom tiv thaiv cov khoom tsis huv nkag mus |
| Lub kaw lus ntsuas | Lub ntsuas dej ntws los yog lub ntsuas thauj khoom |
Kev Teeb Tsa Dav Dav: Kev ntsuas qhov hnyav + PLC tswj, nrog rau kev ntxiv cov khoom xyaw tsis siv neeg raws li cov qauv, ua tiav qhov tseeb ntawm ± 1 kg.
Qhov no yog "lub plawv" ntawm txoj kab ntau lawm. Cov lus qhia xaiv yog raws li nram no:
| Lub Hom Phiaj Txhua Xyoo | Qhov Loj Pom Zoo | Cov zis tawm ntau ntau | Lub Sijhawm Ua Ib Pawg | Muaj Peev Xwm Txhua Hnub (8 teev) |
|---|---|---|---|---|
| 500-1,000 tons | 200L | 150-180 kg | 2-2.5 teev | 600-700 kg |
| 1,000-3,000 tons | 500L | 400-450 kg | 2.5-3 teev | 1.2-1.5 tons |
| 3,000-8,000 tons | 1100L | 800-900 kg | 3-3.5 teev | 2.2-2.5 tons |
| Saum toj no 8,000 tons | 2000L/5000L | 1.6-4 tons | 4-5 teev | 3-8 tons |
Cov Kev Cai Tsim Kho Tseem Ceeb:
| Cov Qauv | Qhov Yuav Tsum Tau Ua |
|---|---|
| Khoom siv | SUS304 rau cov khoom sib cuag |
| Hom kev ntxhov siab | Scraper hniav + dual disperser discs |
| Qib nqus tsev | ≤ -0.098 MPa |
| Kev tswj kub | Kev txias uas muaj tsho (silicone sealant xav tau qhov kub thiab txias ≤40°C) |
Lub Tswv Yim Txhim Kho Kev Ua Haujlwm: Ib lub tshuab ua ke nrog 2-3 lub tank txav tau tso cai rau kev tsim khoom thiab tso tawm tib lub sijhawm, ua rau kev siv cov khoom siv ntau dua 50%.
Kev Ua Haujlwm: Extrudes cov tshuaj nplaum high-viscosity los ntawm lub tank disperser mus rau hauv lub tshuab filling.
Cov Txheej Txheem Tseem Ceeb:
| Cov Qauv | Qhov ntau yam |
|---|---|
| Lub zog extrusion | 100-300 tons (nyob ntawm seb lub tank loj npaum li cas) |
| Kev ceev ntawm extrusion | Kho tau, 0-500 hli/feeb |
| Hom foob | Lub nplhaib foob piston (tsis yooj yim hnav, tiv taus kub siab) |
Lub Tswv Yim Xaiv: Xyuas kom tseeb tias lub extruder interface phim qhov loj ntawm lub tank disperser. Qee tus neeg muag khoom muab kev daws teeb meem "ib-rau-ob" (ib lub extruder ua haujlwm rau ob lub dispersers).
Kev Xaiv Hom:
| Hom kev sau | Khoom Siv Tau | Kev raug | Ceev |
|---|---|---|---|
| Lub thawv ntim khoom | 300-500ml cartridges ntawm iav sealant | ±1% | 30-50 daim / feeb |
| Lub hnab ntim khoom | 600ml hnab ntawm cov kua nplaum zoo nkauj | ±1% | 20-30 hnab / feeb |
| Lub nruas ntim khoom | 20-200L nruas | ±0.5% | 4-8 nruas/feeb |
Cov Khoom Siv Ntxiv:
Lub tshuab pub mis rau lub thawv / lub hau tsis siv neeg
Tshuab cim npe / coding tsis siv neeg
Lub tshuab ua kom lub thawv ntawv thiab lub tshuab kaw tsis siv neeg
┌──────────────────────────────────────────────────────────┐ │ Cheeb Tsam Txhab Hmoov │ Cheeb Tsam Lub Taub Kua │ Chav Tswj/Chav Hluav Taws Xob │ ├────────────────────────────────────────────────────────────┤ │ ↓ │ │ ┌───────────────┐ ┌───────────────┐ │ │ │ Disperser A │ │ Disperser B │ │ │ │ (2 lub tank) │ │ (2 lub tank) │ │ │ └───────┬─────┘ └───────┬─────┘ │ │ ↓ ↓ │ │ ┌────────────────────────────────────────────────┐ │ │ │ │ Cheeb Tsam Hydraulic Extruder │ │ │ └─────────────────┬─────────────────────────────┘ │ │ ↓ │ │ ┌────────────────────────────────────────────────┐ │ │ │ Chaw Sau Khoom Thiab Ntim Khoom Tsis Siv Neeg │ │ └────────────────────────────────────────────────┘ │ └────────────────────────────────────────────────────────┘
| Kev Xav Txog | Cov Lus Pom Zoo |
|---|---|
| Cov khoom siv ntws | Ib txoj kev ntws kom tsis txhob muaj kev sib kis kab mob |
| Qhov chaw ua haujlwm | Tswj kom muaj ≥1.5m txoj kab kev ncig cov khoom siv |
| Qhov siab ntawm qab nthab | Tus lej rau kev nqa hydraulic - qhov siab tsawg kawg nkaus 4.5m |
| Cov Khoom Siv | Cua compressed, dej txias, cov kav dej nqus tsev, kev muab hluav taws xob |
| Kev ua raws li ib puag ncig | Cov khoom siv plua plav ntawm qhov chaw pub; kev kho mob hauv nruab nrab ntawm cov pa tawm ntawm lub twj tso kua mis |
Kev tsim kom muaj cov kab ntau lawm silicone sealant uas pheej yig thiab ua haujlwm tau zoo yog nyob ntawm kev xaiv cov disperser zoo, teeb tsa cov kab ke pem hauv ntej thiab tom qab kom zoo, thiab kho qhov chaw ua haujlwm kom zoo . Txij li qhov teeb tsa theem pib rau 500 tons / xyoo mus rau qhov tsim khoom loj tshaj 8,000 tons / xyoo, cov kev daws teeb meem saum toj no tuaj yeem hloov kho tau raws li qhov xav tau tiag tiag.