Kubatanidza kukura, kugadzira uye kutengesa, seyekutanga-level-level mumulsifier fekitori.
Mutsetse Wekugadzira weSilicone Sealant - Gwaro Rekugadzika Kwemidziyo Yakazara
Nhanganyaya
Muchina mumwe chete wekuparadzira simbi isina ngura unogona kubata kusanganisa nekuparadzanisa, asi kuti ugadzire silicone sealant zvinobudirira uye zvakadzikama pahukuru, mutsetse wekugadzira wakazara unodiwa. Chinyorwa chino chinotsanangura magadzirirwo emidziyo yese kubva pakudyisa kusvika pakuzadza, pamwe chete nematanho ekufananidza kugona uye mazano ekugadzira workshop.
1. Ongororo yeMaitiro Ekugadzira Silicone Sealant
Kuchengetera Upfu/Mvura → Kutakura Metered → Kusanganisa & Kuparadzira (Musimboti) → Kutamisirwa Kwekubuda Mumvura → Kuzadza & Kuvhara → Chigadzirwa Chapedzwa
│ │ │ │ │ │
Silos/Tanks Sisitimu yekuyera Vacuum disperser Hydraulic extruder Automatic filler Palletizing2. Sisitimu Yekumberi: Kudyisa uye Kuyera
2.1 Sisitimu Yekubata Hupfu
Zvikamu zveMidziyo:
| Chikamu | Basa |
|---|---|
| Silo yekuchengetera upfu | Inochengeta hupfu hwakaita se silica ne calcium carbonate (silo kana bulk bag frame) |
| Nzvimbo yekudyira chikafu | Nzvimbo yekudyira ine mabhegi madiki ine guruva rekuunganidza kuti idzivirire kuburitswa kweguruva |
| Screw conveyor | Inotamisa hupfu zvakanyanya kusvika kune disperser |
| Sisitimu yekuyera | Masero ekutakura kana mita yekuyerera ine ±0.5% chaiyo |
Zvinokurudzirwa: Pamitsetse yekugadzira ine simba re ≥500 matani pagore, sisitimu yekufambisa hupfu hwepneumatic inokurudzirwa kuti ideredze zvakanyanya mari yevashandi.
2.2 Sisitimu Yekubata Mvura
Zvikamu zveMidziyo:
| Chikamu | Basa |
|---|---|
| Tangi rekuchengetera mvura | Inochengeta zvinwiwa zvakaita se107 gum nesilicone oil (kazhinji simbi isina ngura) |
| Pombi yekutamisa | Pombi yegiya kana pombi yediaphragm (yakakodzera mvura ine viscosity yakawanda) |
| Sefa | Sefa yekupinda mukati kudzivirira tsvina kuti isapinde |
| Sisitimu yekuyera | Chiyero chekuyerera kwemasero kana masero ekutakura |
Kugadziriswa Kwakajairika: Kuyera kuyera + PLC control, nekuwedzera otomatiki zvinhu zvinoenderana nekugadzirwa, zvichiita kuti zvive zvakarurama zve ±1 kg.
3. Midziyo Yepakati: Simbi Isina Simba Inobvisa Simba Inoparadzira Simba
Uyu ndiwo "moyo" wemutsara wekugadzira. Mazano ekusarudza ndeaya anotevera:
| Chinangwa Chegore Negore Chekugona | Saizi Inokurudzirwa | Kubuda kweBatch | Nguva yeBatch | Kugona Kushanda Zuva Nezuva (maawa masere) |
|---|---|---|---|---|
| matani 500-1,000 | 200L | 150-180 kg | Maawa maviri kusvika maviri nehafu | 600-700 kg |
| matani chiuru kusvika zviuru zvitatu | 500L | 400-450 kg | Maawa maviri nehafu kusvika matatu | matani 1.2-1.5 |
| matani 3,000-8,000 | 1100L | 800-900 kg | Maawa 3-3.5 | matani 2.2-2.5 |
| Kupfuura matani 8,000 | 2000L/5000L | matani 1.6-4 | Maawa mana kusvika mashanu | matani 3-8 |
Zvinodiwa paKugadzirisa Zvinhu Zvikuru:
| Paramita | Chinodiwa |
|---|---|
| Zvinhu | SUS304 yezvikamu zvinobatana nechigadzirwa |
| Rudzi rwekutsamwa | Chidimbu chekukwenya + madhisiki maviri ekuparadzira |
| Dhigirii reVacuum | ≤ -0.098 MPa |
| Kudzora tembiricha | Kutonhodza nejaketi (silicone sealant inoda tembiricha ≤40°C) |
Zano reKuvandudza Kushanda Nesimba: Muchina mumwe chete wakabatana nematangi maviri kusvika matatu anofambiswa unobvumira kugadzirwa nekuburitswa panguva imwe chete, zvichiwedzera kushandiswa kwemidziyo neanopfuura 50%.
4. Sisitimu Yekumashure: Kuburitsa uye Kuzadza
4.1 Hydraulic Extruder
Basa: Inoburitsa paste ine viscosity yakakura kubva mutangi rekuparadzira muchina wekuzadza.
Zvikamu Zvikuru:
| Paramita | Nzvimbo Yakajairika |
|---|---|
| Simba rekuwedzera | Matani 100-300 (zvichienderana nehukuru hwetangi) |
| Kumhanya kwekuwedzera | Inogadziriswa, 0-500 mm/min |
| Rudzi rwechisimbiso | Mhete yechisimbiso chepiston (inodzivirira kupera, inodzivirira kupisa kwakanyanya) |
Zano Rekusarudza: Simbisa kuti extruder interface inoenderana nehukuru hwe disperser tank. Vamwe vatengesi vanopa mhinduro ye "one-to-two" (extruder imwe chete inoshumira disperser mbiri).
4.2 Muchina wekuzadza otomatiki
Sarudzo yeRudzi:
| Rudzi rwekuzadza | Chigadzirwa Chinoshanda | Kururama | Kumhanya |
|---|---|---|---|
| Chinozadza katuriji | Makatiriji egirazi anovhara 300-500ml | ±1% | 30-50 zvigadziko/min |
| Sachet filler | Masacheti e600ml eglue rerunako | ±1% | Mabhegi 20-30/min |
| Kuzadza ngoma | Madhiramu e20-200L | ± 0.5% | ngoma 4-8/min |
Midziyo Yekuwedzera:
Mudziyo wekudyisa katuriji/chivharo otomatiki
Muchina wekunyora mazita/wekunyora makodhi otomatiki
Chigadziko chekatoni otomatiki uye chinovhara
5. Mazano eKurongwa kweMusangano
5.1 Purani Yepasi Yakajairika (Kushandisa Midziyo ye1100L semuenzaniso)
┌─ ... │ Nzvimbo yeSilo yeUpfu │ Nzvimbo yeTangi remvura │ Imba yekudzora/yemagetsi │ ├───────────────────────────────────────────────────────────────────────┤ │ ↓ │ │ ┌───────────────┐ ┌────────────┐ │ │ │ Disperser A │ │ Disperser B │ │ │ │ (matangi maviri) │ │ (matangi maviri) │ │ │ └──────┬─────┘ └──────┬────┘ │ │ ↓ ↓ │ │ ┌────────────────────────────────────────────────┐ │ │ │ Nzvimbo yeHydraulic Extruder │ │ │ └─────────────────┬──────────────────────────┘ │ │ ↓ │ │ ┌────────────────────────────────────────────────┐ │ │ │ Nzvimbo Yekuzadza & Kurongedza Yega │ │ └─────────────────────────────────────────────┘ │ └──────────────────────────────────────────────────────────────┘
5.2 Zvinhu Zvikuru Zvekufunga Nezvekugadzira
| Kufunga nezvako | Zvinokurudzirwa |
|---|---|
| Kuyerera kwezvinhu | Kuyerera kwenzira imwe chete kudzivirira kusvibiswa |
| Nzvimbo yekushandira | Gadzirisa nzira dziri pamusoro pemidziyo dzinosvika ≥1.5m |
| Kureba kwedenga | Kurema kwe hydraulic lift - kukwirira kwakajeka kushoma 4.5m |
| Zvishandiso zvemagetsi | Mhepo yakamanikidzwa, mvura inotonhorera, mapaipi evacuum, magetsi |
| Kutevedzera mitemo yezvakatipoteredza | Muunganidzi weguruva panzvimbo yekudyisa; kugadziriswa kweutsi hwepombi ye vacuum cleaner pamwe chete |
Mhedziso
Kuvaka tambo yekugadzira silicone sealant inodhura zvakanyanya kunotarisa pakusarudza disperser yakakodzera, kugadzirisa masisitimu ekumberi nekumashure, uye kugadzirisa marongerwo eworkshop . Kubva pakugadzirisa kwekutanga kwematani mazana mashanu pagore kusvika pakugadzira kwakakura kupfuura matani zviuru zvisere pagore, mhinduro dziri pamusoro dzinogona kugadziriswa zvinoenderana nezvinodiwa chaizvo.
