Khadka Soo-saarka Shaabadeynta Silikoonka - Tilmaamaha Habaynta Qalabka oo Dhammaystiran
Hordhac
Hal qalab oo faakiyuum bir ah oo aan miridh lahayn ayaa qaban kara isku darka iyo kala firdhinta, laakiin si loo soo saaro shaabad silikoon ah oo si hufan oo deggan u cabbiran, waxaa loo baahan yahay khad wax soo saar oo dhammaystiran. Maqaalkani wuxuu qeexayaa habaynta qalabka oo dhammaystiran laga bilaabo quudinta ilaa buuxinta, oo ay weheliso tixraacyada isku-xidhka awoodda iyo talooyinka qaab-dhismeedka aqoon-is-weydaarsiga.
1. Dulmar Guud oo ku saabsan Habka Soo-saarka Shaabadeynta Silikoon
Kaydinta Budada/Dareeraha → Gudbinta Cabbirka leh → Isku darka iyo Kala-baxa (Aasaaska) → Gudbinta Bixinta → Buuxinta iyo Shaabadaynta → Badeecada Dhammaatay
│ │ │ │ │ │
Silos/Haamaha Nidaamka Miisaanka Kala-bixiyaha faakuumka Qalabka fiilaha ee Haydarooliga Buuxiyaha tooska ah ee Palletization2. Nidaamka Hore-Dhinaca: Quudinta iyo Cabbirka
2.1 Nidaamka Maareynta Budada
Qaybaha Qalabka:
| Qaybta | Shaqada |
|---|---|
| Silo kaydinta budada ah | Waxay kaydisaa budada sida silica iyo calcium carbonate (silo ama qaab bac ah) |
| Saldhigga quudinta | Saldhig quudin oo bac yar leh oo leh ururiyaha boodhka si looga hortago qiiqa boodhka |
| Qalabka gudbiyaha boolal | Waxay budada si tiro ahaan ah ugu wareejisaa kala-firdhiyaha |
| Nidaamka Cabbirka | Unugyada rarka ama mitirka socodka oo leh saxnaan ±0.5% |
Talo soo jeedin: Khadadka wax soo saarka ee awoodda u leh ≥500 tan/sanadkii, waxaa lagu talinayaa nidaam si buuxda otomaatig ah u gudbiya budada pneumatic-ka si aad u yareyso kharashka shaqada.
2.2 Nidaamka Maareynta Dareeraha
Qaybaha Qalabka:
| Qaybta | Shaqada |
|---|---|
| Taangiga kaydinta dareeraha ah | Waxay kaydisaa dareerayaasha sida 107 xanjo iyo saliidda silikoon (badanaa birta aan miridhku lahayn) |
| Bamka wareejinta | Bamka geerka ama bamka diaphragm (ku habboon dareerayaasha viscosity-ga sare leh) |
| Shaandheeye | Shaandhaynta gudaha si looga hortago wasakhda inay soo gasho |
| Nidaamka Cabbirka | Mitirka socodka cufnaanta ama unugyada culayska |
Qaabeynta Caadiga ah: Cabbirka miisaanka + xakamaynta PLC, iyadoo lagu darayo walxo isku xigxiga oo otomaatig ah sida ku xusan qaacidada, iyadoo la gaarayo saxnaanta ±1 kg.
3. Qalabka Aasaasiga ah: Faakiyuum bir ah oo aan miridh lahayn oo kala firdhisan
Kani waa "wadnaha" khadka wax soo saarka. Talooyinka xulashada waa sidan soo socota:
| Bartilmaameedka Awoodda Sannadlaha ah | Cabbirka lagu taliyay | Soo saarista Dufcadda | Waqtiga Dufcadda | Awoodda Maalinlaha ah (8 saacadood) |
|---|---|---|---|---|
| 500-1,000 tan | 200L | 150-180 kg | 2-2.5 saacadood | 600-700 kg |
| 1,000-3,000 tan | 500L | 400-450 kg | 2.5-3 saacadood | 1.2-1.5 tan |
| 3,000-8,000 tan | 1100L | 800-900 kg | 3-3.5 saacadood | 2.2-2.5 tan |
| In ka badan 8,000 tan | 2000L/5000L | 1.6-4 tan | 4-5 saacadood | 3-8 tan |
Shuruudaha Qaabeynta Muhiimka ah:
| Halbeegga | Shuruudaha |
|---|---|
| Alaab | SUS304 oo loogu talagalay qaybaha xiriirka alaabta |
| Nooca kicinta | Daab xoqe + saxanno laba-qaybiye ah |
| Shahaadada faakuumka | ≤ -0.098 MPa |
| Xakamaynta heerkulka | Qaboojinta jaakadaha leh (shaabaynta silikoonku waxay u baahan tahay heerkul ≤40°C) |
Talada Hagaajinta Hufnaanta: Hal mashiin oo lagu daray 2-3 taangi oo la dhaqaajin karo ayaa u oggolaanaya wax soo saar iyo sii deyn isku mar ah, taasoo kordhinaysa isticmaalka qalabka in ka badan 50%.
4. Nidaamka Dhabarka-Dhinaca: Soo daadinta iyo Buuxinta
4.1 Qalabka Korontada ee Haydarooliga
Shaqada: Waxay ku soo saartaa koolada nuugista sare leh ee ka timaadda haanta kala-baxa una gelisaa mashiinka buuxinta.
Qodobbada Muhiimka ah:
| Halbeegga | Baaxadda Caadiga ah |
|---|---|
| Xoogga dheeraadka ah | 100-300 tan (iyadoo ku xiran cabbirka taangiga) |
| Xawaaraha dheeraadka ah | La hagaajin karo, 0-500 mm/daqiiqo |
| Nooca shaabadda | Giraangiraha shaabadda Piston (oo u adkaysta xirashada, u adkaysta heerkulka sare) |
Talada Xulashada: Hubi in is-dhexgalka extruder-ku uu la mid yahay cabbirka haanta kala-baxa. Alaab-qeybiyeyaasha qaar ayaa bixiya xal "hal-ilaa-laba" ah (hal extruder oo u adeega laba kala-baxa).
4.2 Mashiinka Buuxinta Tooska ah
Xulashada Nooca:
| Nooca Buuxinta | Badeecada Khuseysa | Saxnaanta | Xawaaraha |
|---|---|---|---|
| Buuxiye kaydadka | 300-500ml oo kartoonno ah oo shaabadaysan galaas ah | ±1% | 30-50 xabbo/daqiiqad |
| Buuxiye Bacaha | 600ml oo bacaha koolada quruxda | ±1% | 20-30 bacaha/daqiiqad |
| Buuxiyaha durbaanka | 20-200L foosto | ±0.5% | 4-8 durbaan/daqiiqaddii |
Qalabka Kaalmada:
Qalabka quudinta kartoonada/daboolka otomaatiga ah
Mashiinka calaamadaynta/barnaamijka otomaatiga ah
Qalab-sameeyaha kartoonka iyo shaabadeeyaha otomaatiga ah
5. Talooyinka Qaab-dhismeedka Aqoon-is-weydaarsiga
5.1 Qorshaha Dabaqa Caadiga ah (Isticmaalka Qalabka 1100L Tusaale ahaan)
┌───────────────────────────────────────────────────────────┐ │ Aagga Silo ee Budada │ Aagga Taangiga Dareeraha ah │ Qolka Xakamaynta/Korontada │ ├────────────────────────────────────────────────────────────────┤ │ ↓ │ │ ┌──────────────────┐ ┌──────────┐ │ │ │ Kala firdhiye A │ │ Qaybiyaha B │ │ (2 taangi) │ │ (2 taangi) │ │ │ └──────┬───────┘ └─────┬───┘ │ │ ↓ ↓ │ │ ┌───────────────────────────────────────────────┐ │ │ │ Aagga Baakadaha Haydarooliga │ │ │ └───────────────────────────────────────────────┘ │ │ ↓ │ │ ┌───────────────────────────────────────────────┐ │ │ │ Meesha Buuxinta iyo Baakaynta ee Tooska ah │ │ └───────────────────────────────────────────────────┘ │ └──────────────────────────────────────────────────────────────────────────┘
5.2 Tixgelinta Muhiimka ah ee Naqshadeynta
| Tixgelin | Talo soo jeedin |
|---|---|
| Socodka walxaha | Socod hal-dhinac ah si looga fogaado wasakheynta isdhaafka ah |
| Meesha hawlgalka | Ku hay marinnada ≥1.5m agagaarka qalabka |
| Dhererka saqafka | Koontada wiishka haydarooliga - dhererka ugu yar ee cad 4.5m |
| Adeegyada | Hawada la cadaadiyay, biyaha qaboojinta, tuubooyinka faakuumka, sahayda korontada |
| U hoggaansanaanta deegaanka | Ururiyaha boodhka ee meesha quudinta; daaweynta dhexe ee qiiqa bamka faakuumka |
Gunaanad
Dhisidda khadka wax soo saarka shaabadaysan oo silikoon ah oo kharash-sare leh oo ku salaysan xulashada kala-firdhiyaha saxda ah, si habboon u habaynta nidaamyada hore iyo kuwa dambe, iyo hagaajinta qaab-dhismeedka aqoon-is-weydaarsiga . Laga bilaabo qaab-dhismeedka heerka gelitaanka ee 500 tan/sanadkii ilaa wax-soo-saarka baaxadda weyn ee ka sarreeya 8,000 tan/sanadkii, xalalka kor ku xusan waxaa si dabacsan loogu hagaajin karaa iyadoo loo eegayo baahiyaha dhabta ah.
