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Layin Samar da Ruwan Silinda - Cikakken Jagorar Tsarin Kayan Aiki
Gabatarwa
Na'urar watsawa mai ƙarfi ta bakin ƙarfe guda ɗaya za ta iya jure wa haɗawa da warwatsewa, amma don samar da manne mai silicone cikin inganci da daidaito a sikelin, ana buƙatar cikakken layin samarwa. Wannan labarin yana bayyana tsarin kayan aiki gaba ɗaya daga ciyarwa zuwa cikawa, tare da nassoshi masu dacewa da iya aiki da shawarwarin tsarin bita.
1. Bayanin Tsarin Samar da Ruwan Silikon
Ajiyar Foda/Ruwan Sha → Aunawa Mai Aunawa → Haɗawa & Watsawa (Cibiyar) → Canja wurin Fitar da Ruwa → Ciko & Hatimi → Samfurin da aka gama
│ │ │ │ │ │
Silos/Tankuna Tsarin aunawa Injin watsa injin fitar da injin na'ura mai cire ruwa Filler ta atomatik Palletizing2. Tsarin Gaba: Ciyarwa da Aunawa
2.1 Tsarin Kula da Foda
Kayan Aiki:
| Bangaren | aiki |
|---|---|
| Silo na ajiyar foda | Yana adana foda kamar silica da calcium carbonate (silo ko babban jakar firam) |
| Tashar ciyarwa | Tashar ciyar da ƙaramin jaka tare da mai tara ƙura don hana fitar ƙura |
| Na'urar jigilar sukurori | Yana canja wurin foda zuwa mai watsawa adadi |
| Tsarin aunawa | Kwayoyin kaya ko na'urar auna kwarara tare da daidaiton ±0.5% |
Shawarwari: Ga layukan samarwa masu ƙarfin tan 500/shekara, ana ba da shawarar tsarin jigilar foda ta atomatik don rage farashin aiki sosai.
2.2 Tsarin Gudanar da Ruwa
Kayan Aiki:
| Bangaren | aiki |
|---|---|
| Tankin ajiya na ruwa | Yana adana ruwa kamar 107 gum da man silicone (yawanci bakin karfe) |
| Famfon canja wuri | Famfon gear ko famfon diaphragm (ya dace da ruwa mai ƙarfi) |
| Matata | Matatar shiga don hana ƙazanta shiga |
| Tsarin aunawa | Mita kwararar taro ko ƙwayoyin kaya |
Tsarin gama gari: Ma'aunin aunawa + sarrafa PLC, tare da ƙara sinadaran atomatik bisa ga tsarin, cimma daidaito na ±1 kg.
3. Kayan Aiki na Core: Injin Watsawa Mai Ƙarfi na Bakin Karfe
Wannan shine "zuciyar" layin samarwa. Shawarwarin zaɓi sune kamar haka:
| Manufar Ƙarfin Aiki na Shekara-shekara | Girman da aka ba da shawarar | Fitar da Rukunin | Lokacin Rukuni | Ikon aiki na yau da kullun (awanni 8) |
|---|---|---|---|---|
| Tan 500-1,000 | 200L | 150-180 kg | Awa 2-2.5 | 600-700 kg |
| Tan 1,000-3,000 | 500L | 400-450 kg | Awa 2.5-3 | Tan 1.2-1.5 |
| Tan 3,000-8,000 | 1100L | 800-900 kg | Awa 3-3.5 | Tan 2.2-2.5 |
| Sama da tan 8,000 | 2000L/5000L | Tan 1.6-4 | Awa 4-5 | Tan 3-8 |
Bukatun Tsarin Mahimmanci:
| Sigogi | Bukatar |
|---|---|
| Kayan Aiki | SUS304 don sassan hulɗa da samfura |
| Nau'in tashin hankali | Ruwan scraper + faifan disperser guda biyu |
| Digiri na injin injin | ≤ -0.098 MPa |
| Kula da zafin jiki | Sanyaya mai jaket (mai rufe silicone yana buƙatar zafin jiki ≤40°C) |
Nasiha Kan Inganta Inganci: Inji ɗaya da aka haɗa da tankuna 2-3 masu motsi yana ba da damar samarwa da fitarwa a lokaci guda, yana ƙara yawan amfani da kayan aiki da sama da kashi 50%.
4. Tsarin Baya-Ƙarshe: Fitar da Cikowa
4.1 Injin fitar da ruwa
Aiki: Yana fitar da babban manna mai kauri daga tankin watsawa zuwa injin cikawa.
Maɓallan Maɓalli:
| Sigogi | Matsakaicin Nisa |
|---|---|
| Ƙarfin fitarwa | Tan 100-300 (ya danganta da girman tanki) |
| Saurin fitarwa | Ana iya daidaitawa, 0-500 mm/min |
| Nau'in hatimi | Zoben hatimin piston (mai jure lalacewa, mai jure zafin jiki mai yawa) |
Shawara Kan Zaɓi: Tabbatar cewa hanyar haɗin extruder ta yi daidai da girman tankin disperser. Wasu masu samar da kayayyaki suna ba da mafita ta "ɗaya zuwa biyu" (mai extruder ɗaya yana ba da mai disperser biyu).
4.2 Injin Cika Atomatik
Zaɓin Nau'i:
| Nau'in Ciko | Samfurin da Ya Dace | Daidaito | Gudu |
|---|---|---|---|
| Cika harsashi | Kwalayen gilashin gilashi 300-500ml | ±1% | Kwamfuta 30-50/minti |
| Cika sachet | Fakiti 600ml na manne mai kyau | ±1% | Jakunkuna 20-30/minti |
| Abin cika ganga | Ganga 20-200L | ±0.5% | Ganguna 4-8/minti |
Kayan Aiki na Taimako:
Na'urar ciyar da harsashi/ƙulli ta atomatik
Injin laƙabi/lakabi ta atomatik
Mai tara kwali da hatimin atomatik
5. Shawarwari Kan Tsarin Bita
5.1 Tsarin Bene Na Yau Da Kullum (Ta Amfani da Kayan Aiki na L 1100 a Matsayin Misali)
┌──────────────────────────────────────────────────────────────┐ │ Yankin Foda Silo │ Yankin Tankin Ruwa │ Ɗakin Kulawa/Wurin Wutar Lantarki │ ├─────────────────────────────────────────────────────────────────────┤ │ ↓ │ │ ┌───────────────────┐ ┌──────────┐ │ │ │ Mai Watsawa A │ │ Mai Watsawa B │ │ │ │ (tankuna 2) │ │ (tankuna 2) │ │ │ └───────┬──────┘ └─────┬───┘ │ │ ↓ ↓ │ │ ┌───────────────────────────────────────────────┐ │ │ │ Yankin Fitar da Ruwa na Hydraulic │ │ │ └──────────────────────────────────────────────┘ │ │ ↓ │ │ ┌───────────────────────────────────────────────┐ │ │ │ Wurin Cikowa da Kunshin Atomatik │ │ └───────────────────────────────────────────────────┘ │ └──────────────────────────────────────────────────────────────────────────────┘
5.2 Muhimman Abubuwan Da Za A Yi La'akari da Su Game da Zane
| La'akari | Shawarwari |
|---|---|
| Guduwar kayan | Hanya ɗaya ta kwarara don guje wa gurɓatawa |
| Wurin aiki | Kula da hanyoyin mota ≥1.5m a kusa da kayan aiki |
| Tsawon rufin | Asusun lif ɗin hydraulic - mafi ƙarancin tsayin fili 4.5m |
| Kayan aiki masu amfani | Iska mai matsewa, ruwan sanyaya, bututun injin tsotsa, samar da wutar lantarki |
| Bin ƙa'idodin muhalli | Mai tara ƙura a wurin ciyarwa; maganin hayakin famfon injin tsakiya |
Kammalawa
Gina layin samar da silicone mai inganci mai inganci yana mai da hankali kan zaɓar na'urar watsawa da ta dace, daidaita tsarin gaba da na baya yadda ya kamata, da kuma inganta tsarin bita . Daga tsarin matakin shiga na tan 500/shekara zuwa babban samarwa sama da tan 8,000/shekara, ana iya daidaita mafita da ke sama cikin sassauci bisa ga ainihin buƙatun.
