Umgca Wokuvelisa iSilicone Sealant - Isikhokelo Esipheleleyo Soqwalaselo Lwezixhobo
Intshayelelo
Isixhobo esinye esinamandla sokusasaza i-vacuum sentsimbi engagqwaliyo sinokuphatha ukuxuba kunye nokusasaza, kodwa ukuze kuveliswe i-silicone sealant ngokufanelekileyo nangokuzinzileyo, kufuneka umgca wemveliso opheleleyo. Eli nqaku lichaza uqwalaselo lwezixhobo olupheleleyo ukusuka ekutyiseni ukuya ekuzaliseni, kunye neereferensi zokuhambelana nomthamo kunye neengcebiso zoyilo lweworkshop.
1. Isishwankathelo seNkqubo yoMveliso weSilicone Sealant
Ukugcinwa koMququ/uLwelo → Ukuhanjiswa okulinganisiweyo → Ukuxuba kunye nokuSasazwa (Okungundoqo) → Ukudluliselwa kokukhupha → Ukuzalisa kunye nokuVala → Imveliso egqityiweyo
│ │ │ │ │ │
IiSilo/Iitanki Inkqubo yokulinganisa iVacuum disperser I-Hydraulic extruder I-Automatic filler I-Palletizing2. Inkqubo Yokugqibela: Ukondla kunye nokulinganisa
2.1 Inkqubo yokuphatha umgubo
Izixhobo zezixhobo:
| Icandelo | Umsebenzi |
|---|---|
| Isilo sokugcina umgubo | Igcina iipowder ezifana ne-silica kunye ne-calcium carbonate (isilo okanye ifreyimu yebhegi enkulu) |
| Isitishi sokutya | Isikhululo sokutya esineengxowa ezincinci esinomqokeleli wothuli ukuthintela ukukhutshwa kothuli |
| Isikrufu sokuthutha | Idlulisela umgubo ngobuninzi kwi-disperser |
| Inkqubo yokulinganisa | Iiseli zokulayisha okanye imitha yokuhamba echanekileyo ±0.5% |
Ingcebiso: Kwimigca yemveliso enomthamo we-≥500 tons/ngonyaka, kuyacetyiswa ukuba kusetyenziswe inkqubo yokuhambisa umgubo ohamba emoyeni ngokuzenzekelayo ukuze kuncitshiswe kakhulu iindleko zabasebenzi.
2.2 Inkqubo yoLawulo loLwalo
Izixhobo zezixhobo:
| Icandelo | Umsebenzi |
|---|---|
| Itanki yokugcina ulwelo | Igcina izinto ezinje nge-107 gum kunye ne-silicone oil (ngesiqhelo intsimbi engagqwaliyo) |
| Impompo yokudlulisa | Impompo yegiya okanye ipompo yediaphragm (ifanelekile kwiilwelo ezinobungqindilili obuphezulu) |
| Isihluzi | Isihluzi sokungena ukuze kuthintelwe ukungcola ukuba kungangeni |
| Inkqubo yokulinganisa | Imitha yokuhamba kobunzima okanye iiseli zomthwalo |
Uqwalaselo Oluqhelekileyo: Ukulinganisa ubunzima + ulawulo lwe-PLC, kunye nokongezwa kwezithako ngokulandelelana ngokuzenzekelayo ngokwendlela esetyenzisiweyo, ukufikelela ekuchanekeni kwe-±1 kg.
3. Izixhobo eziphambili: I-Stainless Steel Vacuum Powerful Disperser
Le "yintliziyo" yomgca wemveliso. Iingcebiso zokukhetha zezi zilandelayo:
| Ithagethi yoMgangatho woNyaka | Ubungakanani obucetyiswayo | Isiphumo seBatch | Ixesha leBatch | Umthamo Wemihla ngemihla (iiyure ezi-8) |
|---|---|---|---|---|
| Iitoni ezingama-500-1,000 | 200L | 150-180 kg | Iiyure ezi-2-2.5 | 600-700 kg |
| Iitoni ezili-1,000-3,000 | 500L | 400-450 kg | Iiyure ezi-2.5-3 | Iitoni eziyi-1.2-1.5 |
| Iitoni eziyi-3,000-8,000 | 1100L | 800-900 kg | Iiyure ezi-3-3.5 | Iitoni eziyi-2.2-2.5 |
| Ngaphezulu kweetoni eziyi-8,000 | 2000L/5000L | Iitoni eziyi-1.6-4 | Iiyure ezi-4-5 | Iitoni ezi-3-8 |
Iimfuno zoQwalaselo oluPhambili:
| Ipharamitha | Imfuneko |
|---|---|
| Izinto eziphathekayo | I-SUS304 yeenxalenye zoqhagamshelwano lwemveliso |
| Uhlobo lokuxhalaba | I-scraper blade + iidiski ezimbini ze-disperser |
| Isidanga sokucoca umoya | ≤ -0.098 MPa |
| Ulawulo lobushushu | Ukupholisa ngejakethi (i-silicone sealant ifuna ubushushu obungaphezulu kwama-40°C) |
Icebiso Lokuphucula Ukusebenza Kakuhle: Umatshini omnye odibene neetanki ezi-2-3 ezishukumayo uvumela ukuveliswa kunye nokukhutshwa ngaxeshanye, nto leyo eyandisa ukusetyenziswa kwezixhobo ngaphezulu kwe-50%.
4. Inkqubo Yokujika: Ukukhupha Nokuzalisa
4.1 I-Hydraulic Extruder
Umsebenzi: Ikhupha intlama ene-viscosity ephezulu kwi-disperser tank iye kumatshini wokuzalisa.
Iiparameters eziphambili:
| Ipharamitha | Uluhlu oluqhelekileyo |
|---|---|
| Amandla okukhupha | Iitoni ezili-100-300 (kuxhomekeke kubungakanani betanki) |
| Isantya sokukhupha | Ingalungiseka, 0-500 mm/min |
| Uhlobo lwesitywino | Indandatho yokutywina yepiston (engagugiyo, enganyangekiyo kubushushu obuphezulu) |
Icebiso Lokukhetha: Qinisekisa ukuba ujongano lwe-extruder luhambelana nobukhulu betanki ye-disperser. Abanye ababoneleli banikezela ngesisombululo "somntu omnye ukuya kowesibini" (i-extruder enye ikhonza abasasazi ababini).
4.2 Umatshini Wokuzalisa Ozenzekelayo
Ukhetho Lohlobo:
| Uhlobo lokuzalisa | Imveliso Esebenzayo | Ukuchaneka | Isantya |
|---|---|---|---|
| Isizalisi sekhatriji | Iikhatriji zeglasi ezitywiniweyo ezingama-300-500ml | ±1% | 30-50 ii-pcs/min |
| Isachet filler | Iipakethi zeglue yobuhle ezingama-600ml | ±1% | Iingxowa ezingama-20-30/ngomzuzu |
| Isizalisi seedrum | Iidrama ezingama-20-200L | ± 0.5% | Iidrama ezi-4-8/ngomzuzu |
Izixhobo ezincedisayo:
Isixhobo sokondla ngekhatriji/isiciko esizenzekelayo
Umatshini wokubhala iilebheli/wokufaka iikhowudi ngokuzenzekelayo
Isixhobo sokulungisa iikhathoni kunye nesitywini esizenzekelayo
5. Iingcebiso zoYilo lweeWorkshop
5.1 Isicwangciso somgangatho esiqhelekileyo (Ukusebenzisa izixhobo ze-1100L njengomzekelo)
┌─ ...� │ Indawo yeSilo yoMququ │ Indawo yeTanki yoLwalo │ Igumbi loLawulo/loMbane │ ├─────────────────────────────────────────────────────────────────┤ │ ↓ │ │ ┌──────────────┐ ┌───────────┐ │ │ │ Disperser A │ │ Disperser B │ │ │ │ (amatanki ama-2) │ │ (amatanki ama-2) │ │ │ └──────┬─────┘ └─────┬────┘ │ │ ↓ ↓ │ │ ┌────────────────────────────────────────────────┐ │ │ │ Indawo yokukhupha iHydraulic │ │ │ └────────────────┬───────────────────────────┘ │ │ ↓ │ │ ┌────────────────────────────────────────────────┐ │ │ │ Indawo yokuzalisa nokupakisha ngokuzenzekelayo │ │ └─────────────────────────────────────────────┘ │ └────────────────────────────────────────────────────────┘
5.2 Izinto Ezibalulekileyo Eziqwalaselwe Kuyilo
| Uqwalaselo | Ingcebiso |
|---|---|
| Ukuhamba kwezinto | Ukuhamba kwendlela enye ukuze kuthintelwe ungcoliseko oluhambahambayo |
| Indawo yokusebenza | Gcina iipaseji ezimalunga ne-≥1.5m ezijikeleze izixhobo |
| Ukuphakama kwesilingi | Ityala lokuphakanyiswa kwe-hydraulic - ubuncinane ubude obucacileyo yi-4.5m |
| Izixhobo | Umoya ocinezelweyo, amanzi okupholisa, imibhobho ye-vacuum, umbane |
| Ukuthobela imiqathango yokusingqongileyo | Umqokeleli wothuli kwindawo yokutyela; unyango oluphakathi lwe-exhaust yepompo ye-vacuum |
Isiphelo
Ukwakha umgca wemveliso we-silicone sealant esebenza ngexabiso eliphezulu kugxile ekukhetheni i-disperser efanelekileyo, ukumisela ngokufanelekileyo iinkqubo zangaphambili neze-back-end, kunye nokwenza ngcono uyilo lweworkshop . Ukusuka kulungiselelo lwenqanaba lokuqala lweetoni ezingama-500 ngonyaka ukuya kwimveliso enkulu engaphezulu kweetoni ezingama-8,000 ngonyaka, izisombululo ezingasentla zinokulungiswa ngokuguquguqukayo ngokweemfuno zokwenyani.
