Kuphatikiza, kupanga ndi kugulitsa, ngati singano yoyambirira ya emulsifier.
Mzere Wopanga Silicone Sealant - Buku Lokwanira Lokonzera Zida
Chiyambi
Chosakaniza chimodzi champhamvu cha vacuum chachitsulo chosapanga dzimbiri chingathe kuthana ndi kusakaniza ndi kufalitsa, koma kuti apange silicone sealant bwino komanso mokhazikika pamlingo, mzere wonse wopangira umafunika. Nkhaniyi ikufotokoza kasinthidwe ka zida zonse kuyambira pakudyetsa mpaka kudzaza, pamodzi ndi maumboni ofanana ndi mphamvu ndi malingaliro a kapangidwe ka workshop.
1. Chidule cha Njira Yopangira Silicone Sealant
Kusungirako Ufa/Madzimadzi → Kutumiza Metered → Kusakaniza ndi Kufalitsa (Core) → Kutumiza Kutulutsa → Kudzaza ndi Kutseka → Chogulitsa Chomalizidwa
│ │ │ │ │ │
Silos/Matanki Makina oyezera Vacuum disperser Hydraulic extruder Automatic filler Palletizing2. Dongosolo Lotsogola: Kudyetsa ndi Kuyeza
2.1 Njira Yogwiritsira Ntchito Ufa
Zigawo za Zida:
| Chigawo | Ntchito |
|---|---|
| Silo yosungiramo ufa | Imasunga ufa monga silica ndi calcium carbonate (silo kapena chikwama chachikulu) |
| Malo odyetsera chakudya | Malo odyetsera zakudya okhala ndi matumba ang'onoang'ono okhala ndi chosonkhanitsira fumbi kuti apewe kutulutsa fumbi |
| chonyamulira choyatsira | Amasamutsa ufa mochuluka kupita ku disperser |
| Dongosolo loyezera | Maselo olemetsa kapena mita yoyezera kuyenda kwa madzi ndi kulondola kwa ±0.5% |
Malangizo: Pa mizere yopangira yokhala ndi mphamvu zoposa matani 500 pachaka, njira yotumizira ufa wopangidwa ndi mpweya yokha imalimbikitsidwa kuti ichepetse ndalama zogwirira ntchito.
2.2 Njira Yoyendetsera Madzi
Zigawo za Zida:
| Chigawo | Ntchito |
|---|---|
| Thanki yosungiramo madzi | Amasunga zakumwa monga 107 chingamu ndi mafuta a silicone (nthawi zambiri chitsulo chosapanga dzimbiri) |
| Pompo yosamutsa | Pompu ya giya kapena pompu ya diaphragm (yoyenera zakumwa zokhuthala kwambiri) |
| Sefani | Fyuluta yolowera kuti zinyalala zisalowe |
| Dongosolo loyezera | Miyeso yoyezera kuchuluka kwa mass flow kapena ma load cell |
Kapangidwe Kofanana: Kuyeza kulemera + kuwongolera kwa PLC, ndi kuwonjezera zosakaniza motsatizana malinga ndi kapangidwe kake, kukwaniritsa kulondola kwa ± 1 kg.
3. Zipangizo Zapakati: Chotsukira Chopanda Zitsulo Chosapanga Zitsulo Chosapanga Zitsulo
Uwu ndiye "mtima" wa mzere wopanga. Malangizo osankha ndi awa:
| Cholinga cha Pachaka cha Kukwanitsa Anthu | Kukula Koyenera | Zotsatira za Batch | Nthawi Yogwira Ntchito | Kuchuluka kwa tsiku ndi tsiku (maola 8) |
|---|---|---|---|---|
| Matani 500-1,000 | 200L | makilogalamu 150-180 | Maola 2-2.5 | 600-700 makilogalamu |
| Matani 1,000-3,000 | 500L | 400-450 kg | Maola 2.5-3 | Matani 1.2-1.5 |
| Matani 3,000-8,000 | 1100L | 800-900 kg | Maola 3-3.5 | Matani 2.2-2.5 |
| Kuposa matani 8,000 | 2000L/5000L | Matani 1.6-4 | Maola 4-5 | Matani 3-8 |
Zofunikira pa Kusintha kwa Core:
| Chizindikiro | Chofunikira |
|---|---|
| Zinthu Zofunika | SUS304 ya zida zolumikizirana ndi chinthu |
| Mtundu wa kukwiya | Tsamba lokanda + ma disc awiri ogawa |
| Digiri ya vacuum | ≤ -0.098 MPa |
| Kulamulira kutentha | Kuziziritsa kwa jekete (silicone sealant imafuna kutentha ≤40°C) |
Malangizo Othandizira Kugwira Ntchito Mwachangu: Makina amodzi ophatikizidwa ndi matanki awiri kapena atatu osunthika amalola kupanga ndi kutulutsa nthawi imodzi, zomwe zimawonjezera kugwiritsa ntchito zida ndi zoposa 50%.
4. Dongosolo Loyambira: Kutulutsa ndi Kudzaza
4.1 Chotulutsira cha Hydraulic
Ntchito: Amachotsa phala lokhuthala kwambiri kuchokera ku thanki yogawanitsira kupita ku makina odzaza.
Magawo Ofunika:
| Chizindikiro | Mtundu Wamba |
|---|---|
| Mphamvu yotulutsa | Matani 100-300 (kutengera kukula kwa thanki) |
| Liwiro la extrusion | Yosinthika, 0-500 mm/mphindi |
| Mtundu wa chisindikizo | Mphete yosindikizira ya pistoni (yosatha kusweka, yolimba kutentha kwambiri) |
Malangizo Osankha: Tsimikizirani kuti mawonekedwe a extruder akugwirizana ndi kukula kwa thanki ya disperser. Ogulitsa ena amapereka yankho la "mmodzi mpaka awiri" (extruder imodzi yotumikira disperser ziwiri).
4.2 Makina Odzaza Okha
Kusankha Mtundu:
| Mtundu Wodzaza | Mankhwala Ogwiritsidwa Ntchito | Kulondola | Liwiro |
|---|---|---|---|
| Chodzaza katiriji | Makatiriji a 300-500ml a sealant yagalasi | ± 1% | 30-50 ma PC/mphindi |
| Sachet filler | Matumba a 600ml a guluu wokongola | ± 1% | Matumba 20-30/mphindi |
| Chodzaza ng'oma | Ng'oma za 20-200L | ± 0.5% | Ng'oma 4-8/mphindi |
Zipangizo Zothandizira:
Chipangizo chodyetsera makatiriji/zipewa chokha
Makina olembera/olemba okha
Choyimitsa ndi chosindikizira cha makatoni chokha
5. Malangizo a Kapangidwe ka Msonkhano
5.1 Dongosolo Lalikulu la Pansi (Kugwiritsa Ntchito Zipangizo za 1100L Ngati Chitsanzo)
┌─ ... │ Malo a Silo ya Ufa │ Malo a Tanki ya Madzi │ Chipinda Chowongolera/Chamagetsi │ ├──────────────────────────────────────────────────────────────────────────────────────┤ │ ↓ │ │ ┌───────────────┐ ┌───────────┐ │ │ │ Disperser A │ │ Disperser B │ │ │ │ (matanki awiri) │ │ (matanki awiri) │ │ │ └──────┬──────┘ └─────┬────┘ │ │ ↓ ↓ │ │ ┌──────────────────────────────────────────────────┐ │ │ │ Malo Otulutsira Madzi a Hydraulic │ │ │ └─────────────────┬───────────────────────────┘ │ │ ↓ │ │ ┌──────────────────────────────────────────────────┐ │ │ │ Malo Odzaza ndi Kulongedza Okha │ │ └──────────────────────────────────────────────┘ │ └─────────────────────────────────────────────────────────────────────┘
5.2 Mfundo Zofunika Kuziganizira Pakapangidwe
| Kuganizira | Malangizo |
|---|---|
| Kuyenda kwa zinthu | Kuyenda kwa njira imodzi kuti tipewe kuipitsidwa ndi zinthu zina |
| Malo ogwirira ntchito | Sungani mipata yozungulira zida zogwirira ntchito yoposa ≥1.5m |
| Kutalika kwa denga | Kuwerengera kukweza kwa hydraulic - kutalika koyenera ndi 4.5m |
| Zipangizo zapakhomo | Mpweya wopanikizika, madzi ozizira, mapaipi otayira vacuum, magetsi |
| Kutsatira malamulo okhudza chilengedwe | Chosonkhetsa fumbi pamalo odyetsera; kukonza utsi wa pampu ya vacuum pakati |
Mapeto
Kupanga mzere wopanga silicone sealant wokwera mtengo kwambiri kumayang'ana kwambiri kusankha disperser yoyenera, kukonza bwino makina akutsogolo ndi kumbuyo, ndikukonza kapangidwe ka workshop . Kuyambira pa kapangidwe ka gawo loyambira la matani 500 pachaka mpaka kupanga kwakukulu kopitilira matani 8,000 pachaka, mayankho omwe ali pamwambapa amatha kusinthidwa mosavuta malinga ndi zosowa zenizeni.
