Uwenza njani umatshini wokuzalisa ngokwezifiso ukusingatha ukuzaliswa kwemilinganiselo eyahlukeneyo kunye ne-viscosity ye-AB glue?
1. Imvelaphi yeCase ye-AB Glue Filling Machine Imingeni yoBugcisa
Lo mthengi useDubai, eUnited Arab Emirates. Izinto zakhe ze-epoxy resin A zifana ne-paste, ngelixa izinto ze-B zilulwelo. Ezi zinto ziza ngamanqanaba amabini: 3:1 (1000ml) kunye ne-4:1 (940ml).
Ukuze anciphise iindleko, ujonge ukuzalisa zombini iireyithingi kwindawo enye yokusebenza ngelixa efuna izixhobo ezimbini ezahlukeneyo zokuzalisa kunye nokuvala.
Abanye abavelisi kushishino bahlulwa ...
2. Iingenelo zikaMaxwell ngaphezu kwabakhuphisana nabo
Njengeengcali zobugcisa kweli candelo, oku kuphawule ixesha lethu lokuqala sijongana nomceli mngeni onzima kangaka.
Ngaphambili, kubathengi abafuna imithamo eyahlukeneyo yokuzalisa kodwa umlinganiselo wokuzalisa ofanayo, besiya kumisela inkqubo yokuzalisa enye, ezimbini, okanye ezintathu ezidityaniswe kwiyunithi enye. Ngokwemvelo, xa kuthelekiswa nomatshini wokuzalisa nokuvala ozenzekelayo, le ndlela ifuna ubuchule obukhulu boyilo kunye namava kushishino. Amatyala adlulileyo abonakalise impumelelo yethu ebalulekileyo kuyilo oludibeneyo, sifumana impendulo entle kubathengi.
Ngoko ke, samkela umngeni omkhulu ngakumbi wobugcisa ukuze sihlangabezane nolungelelwaniso olufanelekileyo lomthengi: ukufumana umatshini omnye wokusingatha iinkqubo zokuzalisa kunye nokuvala iimveliso ezine-viscosities ezahlukeneyo, i-filling volumes, kunye ne-filling speeds.
3. Imingeni yoBugcisa ebandakanyekayo kuYilo loMshini wokuzalisa weZinto ezimbini kwiNye
● 1) Ukuphakamisa Ngokuzimeleyo
Ifuna iiseti ezimbini zezinto zokuphakamisa ezizimeleyo.
● 2) Ucwangciso oluZimeleyo
Kwakhona kufuneka kubhalwe ngokutsha iinkqubo ezimbini ezahlukeneyo ngaphakathi kwenkqubo ye-Siemens PLC.
● 3) Ukuphucula uhlahlo lwabiwo-mali
Kwangaxeshanye kuqinisekiswa ukuba ixabiso lomatshini omnye liphantsi kuneleematshini ezimbini, njengoko imida yohlahlo lwabiwo-mali iyeyona nto iphambili eyenza umthengi agxininise kwinkqubo enye.
● 4) Ukucinezela Izinto Ezizimeleyo
Iimpawu ezahlukeneyo zokuhamba kwamanzi kwezi zinto zimbini zifuna iinkqubo zokucinezela ezidizayinwe ngokwahlukeneyo.
4. Inkqubo yokusombulula iingxaki eneenkcukacha kunye nezisombululo ezenziwe ngokwezifiso
Ukuze senze ngcono ukulinganisa kwangaphambili kwesindululo soyilo, senze imizobo ye-3D emva kokuqinisekisa nomthengi ngaphambi kokuba sikhuphe iodolo. Oku kuvumela umthengi ukuba ahlole ngokubonakalayo inkangeleko esisiseko yomatshini wokuzalisa i-AB adhesive ohanjisiweyo, iindawo zawo, kunye nemisebenzi ethile eyenziwa yinxalenye nganye.
Iqela lethu libonakalise ubuchule obugqwesileyo, liphuhlisa isisombululo esenziwe ngokwezifiso ngokukhawuleza nangokuchanekileyo. Apha ngezantsi kukho umboniso opheleleyo wetyala.
1) Inkqubo yokuzalisa izinto ezixineneyo kakhulu
Kwizinto ezifana nentlama A, sikhethe inkqubo yepleyiti yokucinezela ye-200L yokuhambisa izinto. Iidrama ezipheleleyo zeglue zibekwe kwisiseko sepleyiti yokucinezela, ehambisa iglue kwipompo yokuncamathelisa. I-Servo motor drive kunye ne-metering pump interlock zilawula umlinganiselo weglue kunye nesantya sokuhamba, zihambelana nesixhobo seglue yokunamathela esizenzekelayo ukufaka iglue kwi-cylinder.
2) Inkqubo yokuzalisa izinto zolwelo ze-B component
Kwizinto ezikhululekileyo ze-B, sisebenzisa itanki yoxinzelelo lwe-vacuum yentsimbi engagqwaliyo engama-60L yokudlulisa izinto.
Kubonelelwa ngempompo eyongezelelweyo yokudlulisa izinto ukuze kube lula ukudlulisa izinto ukusuka kwidrama yezinto eziluhlaza ukuya kwisitya soxinzelelo lwe-vacuum sentsimbi engatyiwayo. Iivalvu zolwelo eziphezulu neziphantsi kunye nezixhobo ze-alamu zifakelwe ukuvumela ukudluliselwa ngokuzenzekelayo kweMaterial B.
3) Inkqubo yokufudumeza
Ngokusekelwe kwiimfuno ezongezelelweyo zomthengi, kongezwe umsebenzi wokufudumeza, oquka imibhobho ekwaziyo ukumelana nobushushu obuphezulu kunye nezinto zokufudumeza ezidityaniswe kwipleyiti yoxinzelelo.
4) Iinkqubo zokuzalisa ezizimeleyo
Kwi-glue filling, simisele iiyunithi ezimbini ezizimeleyo zokuzalisa kunye ne-capping. Akukho tshintsho lwezixhobo olufunekayo ngexesha lokusebenza. Xa kutshintshwa izinto, kufuneka kutshintshwe kuphela ii-interfaces zetyhubhu yezinto, kunye nokucoca iipleyiti zoxinzelelo, ngaloo ndlela kuncitshiswe iindleko zomsebenzi.
5) Iinkqubo zeenkqubo ezizimeleyo
Kwimisebenzi yolawulo lwe-PLC, sikwaphuhlise iinkqubo ezintsha ngokupheleleyo, sisebenzisa iinkqubo ezimbini ezizimeleyo ukuqinisekisa ukusebenza okulula nokusebenzayo kwabasebenzi.
5. Inkonzo eyenzelwe wena ngokupheleleyo yomatshini wokuzalisa i-AB Glue Dual Cartridges
Ukususela kwiziphakamiso zoqwalaselo ukuya ekugqityweni kwemizobo, ukusuka kwimveliso yoomatshini ukuya kuvavanyo lokwamkelwa, inyathelo ngalinye lixelwa ngokucacileyo. Oku kwenza abathengi bakwazi ukujonga imeko yomatshini kude ngexesha langempela kwaye balungise izisombululo ngokusekelwe kwiimfuno zabo. Xa kufikwa kwi-epoxy resin adhesive two-component grouping machines, sinikezela ngobuchule bobuchwephesha kunye nenkonzo egqwesileyo. Kwi-epoxy resin AB two-component filling machines, khetha i-MAXWELL.
6. Isishwankathelo soKwandiswa kweNzuzo yoMshini wokuzalisa we-AB Glue Two Components
UMaxwell unceda iinkampani ezintsha okanye imigca emitsha yemveliso ekoyiseni imingeni yobugcisa apho umatshini omnye kufuneka ngaxeshanye uphathe ubunzulu obubini bokuzalisa, umlinganiselo owahlukileyo wokugcwalisa, kunye namandla ahlukeneyo okugcwalisa. Sinikezela ngezisombululo ezipheleleyo zobugcisa kunye nezikhokelo zezixhobo, siqinisekisa utshintsho olugudileyo kwimveliso enkulu yabavelisi boomatshini bokuzalisa abanezinto ezimbini kwaye sisuse zonke iingxaki zasemva kwemveliso. Ngayo nayiphi na imingeni yobugcisa, zive ukhululekile ukunxibelelana nathi. Umatshini wokuzalisa i-cartridge ye-AB eneziqendu ezimbini.
