Uwenza njani umatshini wokuzalisa ngokwezifiso ukusingatha ukuzaliswa kwemilinganiselo eyahlukeneyo kunye ne-viscosity ye-AB glue?
I-1.I-Case Background ye-AB Glue yokuZalisa uMngeni woBugcisa boMashini
Umxhasi uhlala eDubai, eUnited Arab Emirates. Izinto zakhe ze-epoxy resin A zifana nokuncamathelisa, ngelixa i-B ilulwelo. Iimathiriyeli ziza kwiireyishini ezimbini: 3:1 (1000ml) kunye ne-4:1 (940ml).
Ukunciphisa iindleko, ujonge ukuzalisa zombini iireyishini kwindawo enye yokusebenzela ngelixa efuna ukuzaliswa okubini okwahlukileyo kunye nokulungiswa kwe-capping.
Abanye abavelisi kushishino bawela kwiindidi ezimbini: abanye baswele amandla obugcisa okuphuhlisa izisombululo ezinokwenzeka kwaye banikezela ngeeyunithi ezimbini ezisisiseko; abanye banokwenza uyilo oludibeneyo, ukanti ixabiso lomatshini wabo wokuzalisa omnye lihambelana neeyunithi ezimbini ezahlukeneyo. Ngenxa yoko, ngaphakathi kwishishini, eyona ndlela ixhaphakileyo yokuphatha imiqulu eyahlukeneyo yokuzalisa okanye ireyishini eyahluka-hlukeneyo ibandakanya ukumisela oomatshini ababini abahlukeneyo. Kubathengi bokuqala, ukwenza olu rhwebo lucelomngeni.
2.Izinto eziluncedo zikaMaxwell ngaphezu kwabakhuphisana nabo
Ngaphambili, kubaxumi abafuna iivolumu ezahlukeneyo zokuzalisa kodwa izilinganiso zokuzalisa ezifanayo, siya kumisela inkqubo enye, ezimbini, okanye ezintathu zokuzalisa ezidityanisiweyo kwiyunithi enye. Ngokwemvelo, xa kuthelekiswa nomatshini wokuzalisa ngokuzenzekelayo kunye nomatshini wokuvala, le ndlela ifuna ubuchule obukhulu bokuyila kunye namava oshishino. Iimeko ezidlulileyo zibonakalise impumelelo yethu ebalulekileyo kuyilo oludityanisiweyo, sifumana ingxelo entle evela kubathengi.
Ke, samkela umceli mngeni omkhulu ngakumbi wobuchwephesha ukuhlangabezana nolungelelwaniso olufanelekileyo lomxhasi: ukufumana umatshini omnye wokujongana nokuzaliswa kunye neenkqubo zokubeka i-capping yeemveliso ezine-viscosities ezahlukeneyo, iivolumu zokuzalisa, kunye nezantya zokuzalisa.
3.Imingeni yobuChwepheshe eBandakanywe kuYilo lomatshini wokuzalisa iZimbini-kwizinto ezimbini eziNye
●(1) Ukuphakanyiswa Okuzimeleyo
Ifuna iiseti ezimbini zezixhobo zokunyusela ezizimeleyo.
●(2) Inkqubo eZimeleyo
Kukwafuna kwakhona ukubhala iinkqubo ezimbini ezahlukeneyo ngaphakathi kwenkqubo ye-Siemens PLC.
●(3)Ukuphucula uHlahlo-lwabiwo-mali
Ngaxeshanye uqinisekisa ixabiso lomatshini omnye lingaphantsi koomatshini ababini, njengoko imiqobo yohlahlo lwabiwo-mali sisizathu esibalulekileyo sokuba umxhasi ugxininise kwinkqubo enye.
●(4)Ukucinezelwa kwezinto ngokuzimeleyo
Iipropathi zokuqukuqela ezahlukeneyo zezi zixhobo zimbini zifuna iisistim zocinezelo eziyilwe ngokwahlukeneyo.
4.Inkqubo yokusombulula ingxaki eneenkcukacha kunye nezisombululo ezilungiselelweyo
(1) Icandelo lenkqubo yokuzaliswa kwezinto eziphezulu ze-viscosity
Kwi-paste-like Material A, sikhethe i-200L yesistim yepleyiti yokucinezela ukuhanjiswa kwezinto. Iigubhu ezipheleleyo zokubambelela zifakwe kwisiseko seplate ye-press, ehambisa i-adhesive kumpompo wokubambelela. I-Servo motor drive kunye ne-metering pump interlock ilawula umlinganiselo wokuncamathelisa kunye nesantya sokuhamba, ukulungelelaniswa ne-adhesive cylinder fixture yokufaka i-adhesive kwi-cylinder.
(2) Icandelo le-B inkqubo yokuzalisa izinto zolwelo
(3) Inkqubo yokufudumala
Ngokusekelwe kwiimfuno ezongezelelweyo zomthengi, umsebenzi wokufudumeza wongeziweyo, oqukethe imibhobho ephezulu yokumelana nokushisa kunye nezinto zokufudumeza ezidibeneyo kwiplate yoxinzelelo.
(4) Iinkqubo zokuzalisa ezizimeleyo
Ukuzaliswa kwe-adhesive, siye saseka iiyunithi ezimbini ezizimeleyo zokuzaliswa kunye ne-capping. Akukho tshintsho lwesixhobo olufunekayo ngexesha lokusebenza. Xa utshintshe izinto eziphathekayo, kuphela i-interfaces ye-tube yezinto eziphathekayo kufuneka ithathelwe indawo, kunye nokucoca iiplate zoxinzelelo, ngaloo ndlela ukunciphisa iindleko zabasebenzi.
(5)Iinkqubo zokucwangcisa ezizimeleyo
Kwimisebenzi yokulawula ye-PLC, siye saphuhlisa inkqubo entsha ngokupheleleyo, siphumeza iinkqubo ezimbini ezizimeleyo zokuqinisekisa ukusebenza okulula kunye nokusebenza kakuhle kwabasebenzi.
