Kodi makina odzazitsa amatha bwanji kudzaza ma ratios osiyanasiyana komanso kukhuthala kwa guluu la AB?

1. Chiyambi cha Mavuto aukadaulo a Makina Odzaza Guluu a AB

Kasitomalayu ali ku Dubai, United Arab Emirates. Zinthu zake za epoxy resin A zimakhala ngati phala, pomwe zinthu za B zimakhala zamadzimadzi. Zinthu zake zimapezeka m'magawo awiri: 3:1 (1000ml) ndi 4:1 (940ml).

Pofuna kuchepetsa ndalama, cholinga chake ndi kudzaza ma ratios onse awiri pa malo amodzi ogwirira ntchito pomwe akufunika zida ziwiri zosiyana zodzaza ndi zophimba.

Opanga ena mumakampaniwa amagawidwa m'magulu awiri: ena alibe luso laukadaulo lopanga mayankho oyenera ndipo amapereka mayunitsi awiri oyambira okha; ena amatha kupanga mapangidwe ophatikizika, komabe mtengo wa makina awo odzaza amodzi umafanana ndi wa mayunitsi awiri osiyana. Chifukwa chake, mkati mwamakampaniwa, njira yodziwika bwino yogwiritsira ntchito kuchuluka kosiyanasiyana kodzaza kapena ngakhale ma ratio osiyanasiyana nthawi zambiri imaphatikizapo kukonza makina awiri osiyana. Kwa ogula koyamba, kusinthaku kumakhala kovuta.

2. Ubwino wa Maxwell Poposa Opikisana Nawo

Monga akatswiri aukadaulo pankhaniyi, izi zinali nthawi yathu yoyamba kuthana ndi vuto lovuta chonchi.

Kale, kwa makasitomala omwe amafuna kuchuluka kosiyanasiyana kwa zodzaza koma zofanana ndi zodzaza, tinkakonza makina amodzi, awiri, kapena atatu odzaza omwe amaphatikizidwa mu chipangizo chimodzi. Zachidziwikire, poyerekeza ndi makina amodzi odzaza okha ndi ophimba, njira iyi imafuna ukatswiri waukulu pakupanga ndi luso lamakampani. Zochitika zakale zatsimikizira kupambana kwathu kwakukulu pamapangidwe ophatikizana otere, zomwe zapeza mayankho abwino kuchokera kwa makasitomala.

Motero, tinalandira vuto lalikulu kwambiri laukadaulo kuti tikwaniritse mawonekedwe abwino a kasitomala: kupeza makina amodzi kuti azitha kudzaza ndi kuphimba zinthu zomwe zili ndi kukhuthala kosiyanasiyana, kuchuluka kwa kudzaza, ndi liwiro lodzaza.

3. Mavuto aukadaulo omwe amachitika popanga makina odzazira zinthu ziwiri m'modzi

● 1) Kunyamula Zinthu Payekha

Imafuna magulu awiri a zida zonyamulira zodziyimira pawokha.

● 2) Mapulogalamu Odziyimira Pawokha

Komanso zimafunika kulembanso mapulogalamu awiri osiyana mkati mwa dongosolo la Siemens PLC.

● 3) Kukonza Bajeti

Kuonetsetsa kuti mtengo wa makina amodzi ndi wotsika kuposa makina awiri, chifukwa chakuti bajeti ndi chifukwa chachikulu chomwe kasitomala amalimbikira kugwiritsa ntchito makina amodzi.

● 4) Kukanikiza Zinthu Zodziyimira Payokha

Makhalidwe osiyanasiyana a kayendedwe ka zinthu ziwirizi amafunika makina osindikizira opangidwa mosiyana.

4. Njira yowunikira mavuto mwatsatanetsatane komanso njira zothetsera mavuto zomwe zasinthidwa

Kuti tikwaniritse bwino kuyerekezera kwa kapangidwe kake, tidapanga zojambula za 3D titatsimikizira ndi kasitomala tisanapereke oda. Izi zimathandiza kasitomala kuyang'ana mawonekedwe oyambira a makina odzaza a AB omwe aperekedwa, zigawo zake, ndi ntchito zomwe gawo lililonse limachita.

Gulu lathu lawonetsa ukatswiri wapadera, mwachangu komanso molondola kupanga yankho lokonzedwa mwamakonda. Pansipa pali chitsanzo chonse cha nkhaniyi.

1) Dongosolo lodzaza zinthu zomwe zili ndi kukhuthala kwakukulu

Pa chinthu chonga phala A, tinasankha makina osindikizira a 200L kuti anyamule zinthuzo. Ma ng'oma athunthu a guluu amaikidwa pa maziko a press plate, omwe amatumiza guluu ku pompo yomatira. Servo motor drive ndi metering pump interlock zimayang'anira chiŵerengero cha guluu ndi kuchuluka kwa madzi, mogwirizana ndi chogwirira cha silinda yomatira yokha kuti ilowe guluu mu silinda.

2) Dongosolo lodzaza zinthu zamadzimadzi la B component

Pa zinthu B zomwe zimatuluka madzi momasuka, timagwiritsa ntchito thanki ya vacuum pressure ya chitsulo chosapanga dzimbiri ya 60L potumiza zinthu.

Pampu yowonjezera yosamutsira zinthu yaperekedwa kuti ithandize kusamutsa zinthu kuchokera ku ng'oma ya zinthu zopangira kupita ku chotengera cha vacuum chosapanga dzimbiri. Ma valve apamwamba ndi otsika amadzimadzi ndi zida zochenjeza zayikidwa kuti zithandize kusamutsa zokha Zinthu B.

3) Makina otenthetsera

Kutengera ndi zofunikira zina za kasitomala, ntchito yotenthetsera yawonjezedwa, yokhala ndi mapaipi osatentha kwambiri komanso zinthu zotenthetsera zomwe zaphatikizidwa mu mbale yopanikizika.

4) Makina odziyimira pawokha odzaza

Pa kudzaza komatira, takhazikitsa mayunitsi awiri odziyimira pawokha odzaza ndi ophimba. Palibe kusintha kwa zida komwe kumafunika panthawi yogwira ntchito. Mukasinthana zipangizo, malo olumikizirana a chubu cha zinthu okha ndi omwe amafunika kusinthidwa, pamodzi ndi kuyeretsa mbale zopanikizika, potero kuchepetsa ndalama zogwirira ntchito.

5) Machitidwe odziyimira pawokha a mapulogalamu

Pa ntchito zowongolera za PLC, tapanganso mapulogalamu atsopano, kukhazikitsa machitidwe awiri odziyimira pawokha kuti ogwira ntchito azigwira ntchito mosavuta komanso moyenera.

5. Ntchito Yopangidwira Kwambiri Makina Odzaza a AB Glue Dual Cartridges

Kuyambira malingaliro okonza mpaka kumaliza zojambula, kuyambira kupanga makina mpaka kuyesa kuvomereza, gawo lililonse limafotokozedwa momveka bwino. Izi zimathandiza makasitomala kuyang'anira momwe makina alili patali nthawi yeniyeni ndikusintha mayankho kutengera zomwe akufuna. Ponena za makina omatira a epoxy resin okhala ndi zigawo ziwiri, timapereka ukatswiri waukadaulo komanso ntchito yabwino kwambiri. Pa makina odzaza a epoxy resin AB okhala ndi zigawo ziwiri, sankhani MAXWELL.

6. Chidule cha Kukula kwa Ubwino kwa Makina Odzaza a AB Glue Awiri

Maxwell amathandiza makampani atsopano kapena mizere yatsopano yopangira zinthu pothana ndi mavuto aukadaulo pomwe makina amodzi ayenera kuthana ndi nthawi imodzi ndi kukhuthala kosiyanasiyana kodzaza zinthu, kusiyanasiyana kwa kudzaza zinthu, komanso mphamvu zosiyanasiyana zodzaza zinthu. Timapereka njira zowongolera zaukadaulo ndi zida, kuonetsetsa kuti makina opangira zinthu ziwiri akusintha mosavuta kupita ku kupanga zinthu zambiri ndikuchotsa nkhawa zonse zomwe zingachitike pambuyo pa kupanga zinthu. Pazovuta zilizonse zaukadaulo, musazengereze kutilumikizana nafe. Makina odzaza makatiriji a AB okhala ndi zigawo ziwiri.