Kodi makina odzazitsa amatha bwanji kudzaza ma ratios osiyanasiyana komanso kukhuthala kwa guluu la AB?
1.Case Background for AB Glue Filling Machine Technical Challenges
Makasitomala amakhala ku Dubai, United Arab Emirates. Epoxy resin zake zakuthupi A zimakhala ngati phala, pomwe zinthu B ndi zamadzimadzi. Zipangizozi zimabwera m'magulu awiri: 3: 1 (1000ml) ndi 4: 1 (940ml).
Kuti achepetse ndalama, amafuna kudzaza ma ratioti onse pagawo limodzi logwirira ntchito pomwe amafunikira magawo awiri odzaza ndi ma capping.
Opanga ena mumakampani amagwera m'magulu awiri: ena amangosowa luso lopanga mayankho otheka ndipo amangopereka magawo awiri ofunikira; ena amatha kupanga mapangidwe ophatikizika, komabe mtengo wa makina awo odzaza amodzi umagwirizana ndi magawo awiri osiyana. Chifukwa chake, mkati mwamakampani, njira yodziwika bwino yogwiritsira ntchito ma voliyumu osiyanasiyana odzaza kapena kusiyanasiyana kumaphatikizapo kukonza makina awiri osiyana. Kwa ogula koyamba, kupanga malondawa ndizovuta.
2.Maxwell Ubwino Pa mpikisano
M'mbuyomu, kwamakasitomala omwe amafunikira ma voliyumu osiyanasiyana odzaza koma ofanana kudzaza, timakonza makina amodzi, awiri, kapena atatu ophatikizidwa mugawo limodzi. Mwachilengedwe, poyerekeza ndi makina odzaza okha ndi makina ojambulira, njira iyi imafunikira ukadaulo wokulirapo komanso luso lamakampani. Milandu yam'mbuyomu yatsimikizira kupambana kwathu kwakukulu pamapangidwe ophatikizika otere, kulandira mayankho abwino kwambiri kuchokera kwamakasitomala.
Chifukwa chake, tidakumbatira vuto lalikulu kwambiri laukadaulo kuti tikwaniritse kasinthidwe koyenera kwa kasitomala: kupeza makina amodzi kuti azitha kudzaza ndi kusungitsa zinthu zomwe zimakhala ndi ma viscosity osiyanasiyana, ma voliyumu odzaza, komanso kuthamanga.
3. Zovuta Zaukadaulo Zomwe Zimakhudzidwa Pakupangidwa Kwa Makina Odzazitsa Zinthu Awiri-mu-Mmodzi
●(1) Kudzikweza Paokha
Imafunika ma seti awiri azitsulo zonyamulira zodziyimira pawokha.
●(2) Mapulogalamu Odziimira Pawokha
Zimafunikanso kulemberanso mapulogalamu awiri osiyana mkati mwa Nokia PLC system.
●(3)Kukhathamiritsa Bajeti
Panthawi imodzimodziyo kuonetsetsa kuti mtengo wa makina amodzi ndi wotsika kuposa makina awiri, chifukwa zovuta za bajeti ndi chifukwa chachikulu chomwe kasitomala amaumirira pa dongosolo limodzi.
●(4)Kupondereza kwa Zinthu Payekha
Mayendedwe osiyanasiyana a zida ziwirizi amafunikira makina osindikizira opangidwa padera.
4.Detailed troubleshooting process ndi makonda njira zothetsera
(1) Chigawo chapamwamba cha viscosity material filling system
Pazinthu zonga phala A, tidasankha makina osindikizira a 200L kuti atumize zinthu. Ng'oma zonse zomatira zimayikidwa pazitsulo zomata, zomwe zimatumiza zomatira ku pampu yomatira. Servo motor drive ndi metering pump interlock imayang'anira kuchuluka kwa zomatira ndi kuchuluka kwa mayendedwe, kulumikizana ndi zomatira zomatira za silinda kuti muyike zomatira mu silinda.
(2) B chigawo chamadzi chodzaza zinthu zamadzimadzi
(3) Dongosolo la kutentha
Malingana ndi zofunikira zowonjezera za kasitomala, ntchito yotenthetsera yawonjezeredwa, yomwe imakhala ndi mapaipi osakanikirana ndi kutentha komanso kutentha kophatikizidwa mu mbale yokakamiza.
(4) Makina odzaza okha
Kuti mudzaze zomatira, takhazikitsa magawo awiri odziyimira pawokha odzaza ndi ma capping. Palibe kusintha kwa zida komwe kumafunikira panthawi yogwira ntchito. Mukasintha zinthu, machubu okhawo amafunikira kusinthidwa, komanso kuyeretsa mbale zokakamiza, potero kuchepetsa ndalama zogwirira ntchito.
(5) Machitidwe odziyimira pawokha
Pantchito zowongolera za PLC, tapanganso mapulogalamu atsopano, tikugwiritsa ntchito machitidwe awiri odziyimira pawokha kuti awonetsetse kuti ogwira ntchito akugwira ntchito mosavuta komanso moyenera.
