Uwenza ngokwezifiso umshini wokugcwalisa ukuphatha ukugcwaliswa kwezilinganiso ezahlukahlukene kanye ne-viscosity yeglue ye-AB?

1. Isizinda Secala Sezinselele Zobuchwepheshe Zomshini Wokugcwalisa Iglue we-AB

Iklayenti liseDubai, e-United Arab Emirates. Izinto zakhe ze-epoxy resin A zifana ne-paste, kanti izinto ze-B ziwuketshezi. Izinto ze-epoxy resin ziza ngezilinganiso ezimbili: 3:1 (1000ml) kanye no-4:1 (940ml).

Ukuze anciphise izindleko, uhlose ukugcwalisa zombili izilinganiso endaweni eyodwa yokusebenza ngenkathi edinga izinto ezimbili ezihlukene zokugcwalisa kanye nokuvala.

Abanye abakhiqizi embonini bawela ezigabeni ezimbili: abanye bamane nje abanalo ikhono lobuchwepheshe lokuthuthukisa izixazululo ezingenzeka futhi banikeza amayunithi amabili ayisisekelo kuphela; abanye bangenza umklamo ohlanganisiwe, kodwa izindleko zomshini wabo wokugcwalisa owodwa zifana nezeyunithi ezimbili ezihlukene. Ngenxa yalokho, ngaphakathi embonini, indlela evame kakhulu yokusingatha amanani ahlukene okugcwalisa noma ngisho nezilinganiso ezihlukene ngokuvamile ihilela ukumisa imishini emibili ehlukene. Kubathengi bokuqala, ukwenza lokhu kuthengiselana kuyinselele.

2. Izinzuzo zikaMaxwell kunezimbangi

Njengochwepheshe bezobuchwepheshe kulo mkhakha, lokhu kwaba yisikhathi sethu sokuqala sibhekene nenselele eyinkimbinkimbi kangaka.

Ngaphambilini, kumakhasimende adinga amavolumu ahlukene okugcwalisa kodwa anezilinganiso ezifanayo zokugcwalisa, besizohlela uhlelo olulodwa, ezimbili, noma ezintathu zokugcwalisa ezihlanganiswe kuyunithi eyodwa. Ngokwemvelo, uma kuqhathaniswa nomshini owodwa wokugcwalisa nokuvala ozenzakalelayo, le ndlela idinga ubuchwepheshe obukhulu bokuklama kanye nolwazi lwemboni. Amacala adlule abonakalise impumelelo yethu ebalulekile kumiklamo enjalo ehlanganisiwe, ethola impendulo enhle kakhulu kumakhasimende.

Ngakho-ke, samukele inselele enkulu kakhulu yobuchwepheshe ukuze sihlangabezane nokucushwa okuhle kweklayenti: ukuthola umshini owodwa wokusingatha izinqubo zokugcwalisa nokuvala imikhiqizo ene-viscosities ehlukene, amavolumu okugcwalisa, kanye nesivinini sokugcwalisa.

3. Izinselele Zobuchwepheshe Ezihilelekile Ekwakhiweni Komshini Wokugcwalisa Ohlanganisa Izinto Ezimbili Kunye

● 1) Ukuphakamisa Ngokuzimele

Kudinga amasethi amabili ezinto zokuphakamisa ezizimele.

● 2) Ukuhlela Okuzimele

Futhi kudinga ukubhalwa kabusha kwezinhlelo ezimbili ezihlukene ngaphakathi kohlelo lwe-Siemens PLC.

● 3) Ukuthuthukisa Isabelomali

Ukuqinisekisa ngasikhathi sinye ukuthi izindleko zomshini owodwa ziphansi kunemishini emibili, njengoba ukulinganiselwa kwesabelomali kuyisizathu esiyinhloko esenza iklayenti ligcizelele ohlelweni olulodwa.

● 4) Ukucindezela Izinto Ezizimele

Izakhiwo zokugeleza ezihlukene zezinto ezimbili zidinga izinhlelo zokucindezela eziklanywe ngokwehlukana.

4. Inqubo yokuxazulula izinkinga eningiliziwe kanye nezixazululo ezenziwe ngezifiso

Ukuze sithuthukise ukulingisa kwangaphambili kwesiphakamiso somklamo, sidale imidwebo ye-3D ngemuva kokuqinisekisa neklayenti ngaphambi kokukhipha i-oda. Lokhu kuvumela iklayenti ukuthi lihlole ngokubonakalayo ukubukeka okuyisisekelo komshini wokugcwalisa we-AB okunamathelayo olethwe, izingxenye zawo, kanye nemisebenzi ethile eyenziwa yingxenye ngayinye.

Ithimba lethu libonise ubungcweti obuvelele, lakha ngokushesha nangokunembile ikhambi elenziwe ngokwezifiso. Ngezansi ukuboniswa okuphelele kwecala.

1) Uhlelo lokugcwalisa izinto olune-viscosity ephezulu

Kwi-Material A efana ne-paste, sikhethe uhlelo lwepuleti lokucindezela elingu-200L lokuhambisa izinto. Ama-drum agcwele e-adhesive abekwa esisekelweni sepuleti lokucindezela, okuhambisa i-adhesive ku-adhesive pump. I-Servo motor drive kanye ne-metering pump interlock ilawula isilinganiso se-adhesive kanye ne-flow rate, ihambisana ne-adhesive cylinder fixture ezenzakalelayo ukuze ifake i-adhesive ku-cylinder.

2) Uhlelo lokugcwalisa izinto eziwuketshezi lwe-B

Ukuze uthole izinto ezigeleza ngokukhululeka B, sisebenzisa ithangi lokucindezela le-vacuum lensimbi engagqwali elingu-60L ukuze kudluliselwe izinto.

Kunikezwa iphampu yokudlulisa izinto ezengeziwe ukuze kube lula ukudlulisa izinto ezivela kudrama yezinto ezingavuthiwe ziye esitsheni sokucindezela se-vacuum sensimbi engagqwali. Kufakwe amavalvu aphezulu naphansi kanye namadivayisi e-alamu ukuze kuvunyelwe ukudluliselwa okuzenzakalelayo kwe-Material B.

3) Uhlelo lokushisa

Ngokusekelwe ezidingweni ezengeziwe zekhasimende, kufakwe umsebenzi wokushisa, oqukethe amapayipi amelana nokushisa okuphezulu kanye nezinto zokushisa ezihlanganiswe epuletini lokucindezela.

4) Izinhlelo zokugcwalisa ezizimele

Ngokugcwalisa okunamathelayo, sisungule amayunithi amabili okugcwalisa kanye nokuvala azimele. Azikho izinguquko zamathuluzi ezidingekayo ngesikhathi sokusebenza. Lapho kushintshaniswa izinto, kufanele kushintshwe izixhumi zepayipi lezinto kuphela, kanye nokuhlanza amapuleti okucindezela, ngaleyo ndlela kuncishiswe izindleko zomsebenzi.

5) Izinhlelo zokuhlela ezizimele

Ngemisebenzi yokulawula ye-PLC, sithuthukise nezinhlelo ezintsha ngokuphelele, sisebenzisa izinhlelo ezimbili ezizimele ukuqinisekisa ukusebenza okulula nokuphumelelayo kwabasebenzi.

5. Insizakalo Eyenziwe Ngokwezifiso Ngokugcwele Yomshini Wokugcwalisa Ama-AB Glue Dual Cartridges

Kusukela eziphakamisweni zokucushwa kuya ekuqedeni imidwebo, kusukela ekukhiqizweni komshini kuya ekuhlolweni kokwamukelwa, isinyathelo ngasinye sibikwa ngokusobala. Lokhu kuvumela amakhasimende ukuthi aqaphe isimo somshini kude ngesikhathi sangempela futhi alungise izixazululo ngokusekelwe ezidingweni zawo. Uma kukhulunywa ngemishini yokunamathisela i-epoxy resin enezingxenye ezimbili, sinikeza ubuchwepheshe obuchwepheshile kanye nensizakalo ephezulu. Ngemishini yokugcwalisa ye-epoxy resin AB enezingxenye ezimbili, khetha i-MAXWELL.

6. Isifinyezo Sokwandiswa Kwenzuzo Yomshini Wokugcwalisa Izingxenye Ezimbili ze-AB Glue

UMaxwell usiza izinkampani ezintsha noma imigqa emisha yokukhiqiza ekunqobeni izinselele zobuchwepheshe lapho umshini owodwa kufanele ubhekane khona ngasikhathi sinye nokuqina okubili okuhlukene kokugcwalisa, izilinganiso zokugcwalisa ezihlukene, kanye namakhono ahlukahlukene okugcwalisa. Sinikeza izixazululo eziphelele zobuchwepheshe kanye nesiqondiso semishini, siqinisekisa ukushintshela okushelelayo ekukhiqizweni okukhulu kwabakhiqizi bemishini yokugcwalisa enezingxenye ezimbili futhi sisuse zonke izinkinga zangemva kokukhiqiza. Nganoma yiziphi izinselele zobuchwepheshe, zizwe ukhululekile ukuxhumana nathi. Umshini wokugcwalisa i-cartridge ye-AB enezingxenye ezimbili.